Journal Article10.1002/QRE.772
Process Optimization via Robust Parameter Design when Categorical Noise Factors are Present
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TL;DR: This work proposes the use of desirability functions to determine optimal operating conditions when non-uniform control factors are present and illustrates this methodology with an example from industry.
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Abstract: When categorical noise variables are present in the Robust Parameter Design (RPD) context, it is possible to reduce process variance by not only manipulating the levels of the control factors but also by adjusting the proportions associated with the levels of the categorical noise factor(s). When no adjustment factors exist or when the adjustment factors are unable to bring the process mean close to target, a popular approach for determining optimal operating conditions is to find the levels of the control factors that minimize the estimated mean squared error of the response. Although this approach is effective, engineers may have a difficult time translating mean squared error into quality. We propose the use of a parts per million defective objective function. Furthermore, we point out that in many situations the levels of the control factors are not equally desirable due to cost and/or time issues. We have termed these types factors non-uniform control factors. We propose the use of desirability functions to determine optimal operating conditions when non-uniform control factors are present and illustrate this methodology with an example from industry. Copyright © 2006 John Wiley & Sons, Ltd.
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Citations
Product design by application of Taguchi's robust engineering using computer simulation
E.V. Gijo,Johny Scaria +1 more
TL;DR: In this article, the authors have discussed the application of Taguchi's robust parameter design RPD approach in the design of a motor in a large electrical company in India, which was successfully applied to derive the optimum design.
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Optimization of Degree of Conformance in Multiresponse–Multistage Systems with a Simulation‐based Metaheuristic
TL;DR: A new mathematical program to simultaneously optimize multiple quality characteristics in multiple stage systems using Multivariate form response surface methodology with iterative seemingly unrelated regression as the estimation method to extract the relationships between the outputs and inputs in each stage.
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A Copula Approach in the Point Estimate Method for Reliability Engineering
Yi Zhang,Jasmine Siu Lee Lam +1 more
TL;DR: The paper discusses the use of the copula theory in the point estimate method for computing the statistical moments of a function involving random variables and shows how this approach can significantly improve the quality of the results when a nonlinear relationship exists between the parameters.
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Process Optimization of a Superfinishing Machine through Experimental Design and Mixed Response Surface Models
Rossella Berni,Matteo Burbui +1 more
TL;DR: In this article, a new technology implemented by GE Oil & Gas called superfinishing is studied through statistical methods in order to achieve a minimization of the final roughness according to the best set of levels for the abrasive component mixture and the time process.
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Designed experiments in process improvement
Abstract: because the experimenter can use standard computer software that may not have the generalized least-squares capability to fit the underlying models. Their methodology can be applied to many standard response surface designs, including the central composite design, the small composite design, equiradial designs, and the Box–Behnken design. Liang et al . 2 show how fraction of design space (FDS) plots can be extended to evaluate the properties of SPDs. The FDS plot is a graphical representation of the prediction variance from the model that has been fit to the data from the experimental design. It plots the prediction variance (or the scaled prediction variance) versus the fraction of the design space that has prediction variance values at or below a given value. These plots are very valuable in studying the potential performance of a design, and they have been completely randomized designs have been studied extensively with FDS plots and other graphical methods. Their extension to SPDs is a development that has significant practical applications in design selection. The FDS plot can provide guidance on how many WPs to use and how to allocate the available experimental resources between the WPs and the sub-plots. Software developers are planning to include FDS plots in upcoming releases of their products.
References
•Journal Article
Economical experimentation methods for robust design
TL;DR: In this paper, the authors further develop and strengthen this response-model/combined-array approach and suggest examination of control-by-noise interaction plots suggested by the fitted-response model.
Taguchi's parameter design: a panel discussion
Bovas Abraham,Jock MacKay,George E. P. Box,Raghu N. Kacker,Thomas J. Lorenzen,James M. Lucas,Raymond H. Myers,G. Geoffrey Vining,John A. Nelder,M. S. Phadke,Jerome Sacks,William J. Welch,Anne C. Shoemaker,Kwok L. Tsui,Shin Taguchi,C. F. Jeff Wu,Vijayan N. Nair +16 more
TL;DR: A group of practitioners and researchers discuss the role of parameter design and Taguchi's methodology for implementing it and the importance of parameter-design principles with well-established statistical techniques.
Economical Experimentation Methods for Robust Design
Anne C. Shoemaker,Kwok‐Leung Tsui,Changbao Wu +2 more
TL;DR: Economical experimentation methods for robust design using combined arrays are presented. This approach reduces the number of experiments required compared to Taguchi's product array method.
Robust Parameter Design: A Review
TL;DR: Parameter design is an engineering methodology intended as a cost-effective approach for improving the quality of products and processes as mentioned in this paper, where the assumption is that there are both controllable factors (control variables) and uncontrollable/difficult to control factors (noise variables) that operate on the quality characteristic of a process.