Wacker process

Abstract: The development of catalytic reactions of alkenes transformed the chemical industry in the mid-20th century. Representative reactions included hydrogenation, oxidation, hydroformylation, oligomerization and polymerization. In 1959, researchers at Wacker Chemie developed a Pd-catalyzed method for the aerobic oxidative coupling of ethylene and water to produce acetaldehyde (eq 1, Scheme 1).1,2,3 This reaction represented the starting point for the development of numerous other Pd-catalyzed reactions in subsequent decades, ranging from alkene and diene oxidation reactions to cross-coupling reactions of aryl halides. (1) Scheme 1 The Wacker Reaction. The stoichiometric oxidation of ethylene by aqueous PdII salts had been known since the 19th century;4 however, the industrial Wacker Process owes its success to the recognition that the oxidized catalyst could be regenerated by molecular oxygen in the presence of cocatalytic CuCl2 (Scheme 1). The reaction proceeds through a β-hydroxyethyl-PdII intermediate that forms via the net addition of hydroxide and Pd across the C–C double bond of ethylene. This seemingly straightforward “hydroxypalladation” step has been the subject of extensive mechanistic research and controversy over the past five decades. A major focus of this debate has centered on whether the reaction proceeds by a cis-hydroxypalladation pathway, involving migration of a coordinated water or hydroxide to the ethylene molecule (eq 2), or a trans-hydroxypalladation pathway, involving nucleophilic attack of exogenous water or hydroxide on the coordinated ethylene molecule (eq 3). The current mechanistic understanding of the hydroxypalladation step in the Wacker Process is the subject of an excellent recent review by Keith and Henry.3 (2) (3) Soon after the discovery of the Wacker process, a number of research groups demonstrated that PdII could facilitate the addition of several different nucleophiles to alkenes, and a variety of oxidative and non-oxidative C–O, C–N, and C–C bond-forming transformations have been developed, including intra- and intermolecular reactions.5 The PdII-alkyl intermediate formed in the nucleopalladation step can participate in a number of subsequent transformations (e.g., see Scheme 2). Such opportunities, together with the broad functional-group compatibility and air- and moisture-tolerance of the PdII-catalysts, enable the preparation of important organic building blocks as well as useful hetero- and carbocyclic molecules. Scheme 2 Versatility of the PdII-Alkyl Intermediate Arising from Alkene Nucleopalladation. Nucleopalladation of an alkene often generates a new stereogenic center, and the synthetic utility of the catalytic reactions is enhanced significantly if the stereochemical course of C–Nu bond formation can be controlled. Enantioselective PdII-catalyzed functionalization of alkenes has experienced considerably less success than have many other classes of enantioselective transformations, despite the extensive history of the Wacker process and related oxidation reactions. The former reactions face several challenges. Phosphine ligands, which have been highly successful in other enantioselective processes, are often incompatible with the oxidants used in these reactions (such as O2), and their σ-donating ability can attenuate the electrophilicity and/or oxidizing ability of the PdII salts. A mechanistic basis for the difficulty in achieving effective enantioselective catalysis is that nucleopalladation reactions are capable of proceeding by two stereochemically different pathways: cis- or trans-nucleopalladation (Scheme 3). Experimental results obtained over the past 40 years, especially in the last decade, demonstrate that the energy barriers associated with these different pathways can be very similar, in some cases similar enough that both pathways operate in parallel. This mechanistic scenario can increase the difficulty of achieving high levels of enantioinduction. Scheme 3 Stereochemical Pathways of Nucleopalladation. In the present review, we summarize recent progress in two synergistic areas: (1) mechanistic studies of the stereochemical pathway of nucleopalladation reactions of alkenes (i.e., cis- vs. trans-nucleopalladation) under catalytically relevant reaction conditions and (2) advances in the development of enantioselective Pd-catalyzed reactions that proceed via nucleopalladation of an alkene substrate. The results summarized in the first portion of this review highlight the mechanistic complexity of these reactions and illustrate how subtle changes to the catalyst, substrate, and/or the reaction conditions can alter the stereochemical course of the reaction. Despite the challenges associated with enantioselective PdII-catalyzed reactions of alkenes, important progress has been made over the past 10–15 years. These advances are surveyed in the second portion of this review. The comprehensive coverage of this review begins with results from the late 1990s and early 2000s, when several important advances were made, including the first examples of highly enantioselective reactions proceeding via nucleopalladation6,7,8,9 and the development of ligand-supported Pd-catalysts for aerobic Wacker-type cyclization reactions.10,11 It is hoped that the collective presentation of mechanistic insights and empirical reaction-discovery efforts in this review will provide a foundation for accelerated progress in this important field.