Swarf

Abstract: The use of material stacks comprising titanium, carbon fibre reinforced plastics (CFRPs) and aluminium is expanding for structural aerospace applications, especially where high mechanical loads exist such as for aircraft wing and tail-plane components. Here, the production of bolt/fixation holes is essential to the manufacturing process in order to facilitate part assembly. The paper outlines an analysis of hole quality/integrity following drilling of titanium/CFRP/aluminium stacks under flood cutting fluid and spray mist environments. Uncoated and coated (CVD diamond and hardmetal) tungsten carbide drill performance is evaluated against key response measures including hole size, out of roundness, cylindricity, burr height, hole edge quality, average surface roughness (Ra), microhardness (of the metallic elements) and swarf morphology. Burr height (up to 0.5 mm) was observed to be greater at the hole exit (aluminium) compared to hole entry (titanium) while delamination was significantly reduced when machining CFRP in the stack configuration as opposed to a standalone arrangement. Spiral shaped continuous aluminium swarf was prevalent while both short and long helical chips were found with the titanium material when cutting wet. In contrast, the CFRP layer typically produced dusty black composite particles suspended in the soluble oil of the coolant emulsion.

Abstract: A machine tool of very high stiffness has been constructed and used for single-point diamond grooving of blanks of soda-lime glass and optical glassy quartz. Results show that below a critical depth of cut predicted in order of magnitude by a fracture mechanics analysis, material is removed by the action of plastic flow, leaving crack-free surfaces. Subsequent observations by scanning electron microscopy indicate that a crucial part in the detachment of ribbons of swarf is played by the operation of residual stresses after the passage of the tool, particularly in the case of the amorphous ceramic.

Abstract: An efficient method for manufacturing bonded abrasive articles comprises the use of elongated abrasive grain having a length to cross-sectional width aspect ratio of at least 5:1 to yield abrasive articles which are highly permeable to the passage of fluids. A method for measuring permeability is provided. The abrasive articles are used to carry out soft grinding and deep cut grinding operations. The permeable abrasive articles provide an open structure of pores and channels permitting the passage of fluid through the abrasive article and the removal of swarf from the workpiece during grinding operations.

Abstract: [1] Using spatially and temporally collocated data sets from the Clouds and Earth's Radiant Energy System (CERES) and Moderate-Resolution Imaging Spectroradiometer (MODIS) instruments on the Terra satellite, a new strategy is presented for studying the Shortwave Aerosol Radiative Forcing (SWARF) over the global oceans. Using collocated data, for September 2000, the global averaged optical thickness (τ0.55) for cloud-free CERES pixels is 0.07 with a SWARF of −6 Wm−2. The τ0.55 and SWARF values derived from two independent instruments are in excellent agreement with the following relationship: SWARF = 0.35 −105.34τ0.55 +61.47τ0.552 (0 ≤ τ0.55 ≤ 0.7) Wm−2. The synergistic use of the MODIS and CERES data sets can be used to provide independent estimates of SWARF, and can be used as a validation tool for studies that attempt to model the role of aerosols on climate.