Polysilazane

Abstract: According to the present invention, a filter body for collecting particulates is constituted of a fiber laminate material produced by laminating a fiber material comprising a core material in the form of a fiber, and a covering layer of a material different from that of the core material formed around the outer periphery of the core material by coating. The core material of the fiber material is selected from among inorganic fibers such as glass or ceramic fibers containing alumina, and heat-resistant alloy fibers each made of a heat-resistant alloy selected from among Ti-Al alloys, Fe alloys containing at least one of Mo, Cr and Ni, and Fe-Cr-Al-Y alloys. The covering layer is made of a material selected from among silicon carbide ceramics respectively derived from polytitanocarbosilane, polysilazane and polycarbosilane, thermoplastic materials, silicon carbide ceramics such as Si-C, Si-Ti-C-O and Si-C-O or silicon nitride ceramics such as Si-N-C-O, alumina ceramics, and zirconia ceramics.

Abstract: A multilayered material is provided which includes a substrate and a silicon-containing film formed on the substrate, wherein the silicon-containing film has a nitrogen-rich area including silicon atoms and nitrogen atoms, or silicon atoms, nitrogen atoms, and an oxygen atoms and the nitrogen-rich area is formed by irradiating a polysilazane film formed on the substrate with an energy beam in an atmosphere not substantially including oxygen or water vapor and denaturing at least a part of the polysilazane film. A method of producing the multilayered material is also provided.

Abstract: The aim of this work was to study the pyrolytic conversion of a novel commercial polysilazane, poly(ureamethylvinyl)silazane (PUMVS; Ceraset™, Allied Signal Composites Inc., USA), into silicon-based ceramics. The precursor was thermally cross-linked and pyrolyzed between 200 and 1700 °C under argon or nitrogen atmosphere and the products were investigated by spectroscopic techniques (FTIR and Raman spectroscopy, solid-state NMR), elemental analysis and simultaneous thermal analysis coupled with mass spectrometry. Upon heating under argon, the starting liquid precursor transformed into an infusible solid polymer at T > 250 °C with a conversion yield of >95 wt%. The cross-linking solidification occurred predominantly through hydrosilylation or addition reaction involving vinyl groups. Subsequent pyrolysis of the cross-linked products around 1000 °C in argon yielded amorphous silicon carbonitride ceramics with a composition of SiN0.82C0.86. The overall ceramic yield (with respect to the starting PUMVS) was around 70 wt%, which was found to be independent of the initial cross-linking step. Solid-state NMR (29Si and 13C) revealed that the amorphous silicon carbonitrides contain predominately CSiN3 units. There is evidence for the formation of free amorphous carbon between 700 and 800 °C. Graphitic phases were detected by X-ray diffraction in the samples heated to T > 1000 °C at high heating rates. Upon annealing at T > 1500 °C, the excess carbon reacted completely with the silicon (carbo)nitride to form SiC and nitrogen. The final ceramics contained a large amount of crystalline SiC (∼90 wt%), and were free of excess carbon or silicon. Therefore, PUMVS is an ideal precursor for the formation of high-quality SiC-based ceramics. Copyright © 2001 John Wiley & Sons, Ltd.