TL;DR: In this paper, a bidirectional isolated dc-dc converter considered as a core circuit of 3.3kV/6.6kV high-power-density power conversion systems in the next generation is described.
Abstract: This paper describes a bidirectional isolated dc-dc converter considered as a core circuit of 3.3-kV/6.6-kV high-power-density power conversion systems in the next generation. The dc-dc converter is intended to use power switching devices based on silicon carbide (SiC) and/or gallium nitride, which will be available on the market in the near future. A 350-V, 10-kW and 20 kHz dc-dc converter is designed, constructed and tested. It consists of two single-phase full-bridge converters with the latest trench-gate insulated gate bipolar transistors and a 20-kHz transformer with a nano-crystalline soft-magnetic material core and litz wires. The transformer plays an essential role in achieving galvanic isolation between the two full-bridge converters. The overall efficiency from the dc-input to dc-output terminals is accurately measured to be as high as 97%, excluding gate drive and control circuit losses from the whole loss. Moreover, loss analysis is carried out to estimate effectiveness in using SiC-based power switching devices. Loss analysis clarifies that the use of SiC-based power devices may bring a significant reduction in conducting and switching losses to the dc-dc converter. As a result, the overall efficiency may reach 99% or higher
TL;DR: This paper will propose a single-phase transformerless inverter circuit being composed of the association of two step-down converters, which is possible to achieve a high level of efficiency and reliability.
Abstract: Driven by worldwide demand for renewable sources, the photovoltaic market saw in the last years a considerable amount of innovations regarding the construction and operation of inverters connected to the grid. One significant advance, among some that will be here discussed is, for example, the abolition of the galvanic isolation in inverters installed in Germany. There, transformerless topologies, like the H5 and Heric, can reach very high levels of efficiency and allow the best cost-benefit ratio for low-power grid-tied systems. This paper will follow this direction and propose a single-phase transformerless inverter circuit being composed of the association of two step-down converters. Each one modulates a half-wave of the output current, as the correct polarity of the connection to the grid is provided by low-frequency switches. Due to its straightforward design, reduced amount of semiconductors, and simple operation, it is possible to achieve a high level of efficiency and reliability. These and some other characteristics will be benchmarked against other existing circuits, being followed by a theoretical analysis on the properties of the proposed solution. The project of a laboratory prototype will be presented, along with a discussion about the obtained experimental results.
TL;DR: A new high-efficiency topology for transformerless systems is proposed, which does not generate common-mode currents and topologically guarantees that no dc is injected into the grid and has been verified in a 5-kW prototype with satisfactory results.
Abstract: The elimination of the output transformer from grid- connected photovoltaic (PV) systems not only reduces the cost, size, and weight of the conversion stage but also increases the system overall efficiency. However, if the transformer is removed, the galvanic isolation between the PV generator and the grid is lost. This may cause safety hazards in the event of ground faults. In addition, the circulation of leakage currents (common-mode currents) through the stray capacitance between the PV array and the ground would be enabled. Furthermore, when no transformer is used, the inverter could inject direct current (dc) to the grid, causing the saturation of the transformers along the distribution network. While safety requirements in transformerless systems can be met by means of external elements, leakage currents and the injection of dc into the grid must be guaranteed topologically or by the inverter's control system. This paper proposes a new high-efficiency topology for transformerless systems, which does not generate common-mode currents and topologically guarantees that no dc is injected into the grid. The proposed topology has been verified in a 5-kW prototype with satisfactory results.
TL;DR: In this article, the authors compared three transformerless photovoltaic inverter topologies for three-phase grid connection with the main focus on the safety issues that result from the lack of galvanic isolation.
Abstract: This paper analyzes and compares three transformerless photovoltaic inverter topologies for three-phase grid connection with the main focus on the safety issues that result from the lack of galvanic isolation. A common-mode model, valid at frequencies lower than 50 kHz, is adopted to study the leakage current paths. The model is validated by both simulation and experimental results. These will be used to compare the selected topologies, and to explain the influence of system unbalance and the neutral conductor inductance on the leakage current. It will be demonstrated that the later has a crucial influence. Finally, a comparison of the selected topologies is carried out, based on the adopted modulation, connection of the neutral and its inductance, effects of unbalance conditions, component ratings, output voltage levels, and filter size.
TL;DR: In this article, full-bridge CLLC, dual active bridge (DAB), and half-bridge DAB dc-dc converters are evaluated and compared for their suitability for EV chargers.
Abstract: Isolated dc–dc converters with galvanic isolation are commonly used in electric vehicle (EV) battery chargers. These converters interface between a dc voltage link, which is usually the output of a power factor correction stage, and an energy storage unit. CLLC and dual active bridge (DAB) dc–dc converters can achieve high power density, high-energy efficiency, wide gain range, galvanic isolation, and bidirectional power flow, and therefore, have potential applications as dc–dc converters for bidirectional EV charging systems. In this paper, full-bridge CLLC, half-bridge CLLC, full-bridge DAB, and half-bridge DAB dc–dc converters are evaluated and compared for their suitability for EV chargers. All the converters are designed with optimal soft-switching features. The operating principles, design methodologies, and design considerations are presented. Prototypes of the converters with power rating of 1 kW are designed and developed. The prototypes interface a 500 V dc link and a 200–420 V load, which is common for EV applications. The performances of the circuits are analyzed and a comprehensive comparison is conducted.