Aurichalcite

Abstract: All commercial catalysts for methanol synthesis and for the water–gas shift reaction in the low temperature region contain zinc oxide in addition to the main active component, copper. The varied benefits of zinc oxide are analysed here. The formation of zincian malachite and other copper/zinc hydroxy carbonates is essential in the production of small, stable copper crystallites in the final catalyst. Further, the regular distribution of copper crystallites on the zinc oxide phase ensures long catalyst life. Zinc oxide also increases catalyst life in the water–gas shift process by absorbing sulphur poisons but it is not effective against chloride poisons. In methanol synthesis, zinc oxide (as a base) removes acidic sites on the alumina phase which would otherwise convert methanol to dimethyl ether. Although bulk reduction of zinc oxide to metallic zinc does not take place, reduction to copper–zinc alloy (brass) can occur, sometimes as a surface phase only. A new interpretation of conflicting measurements of adsorbed oxygen on the copper surfaces of methanol synthesis catalysts is based on the formation of Cu–O–Zn sites, in addition to oxygen adsorbed on copper alone. The possible role of zinc oxide as well as copper in the mechanisms of methanol synthesis is still the subject of controversy. It is proposed that, only under conditions of deficiency of adsorbed hydrogen on the copper phase, hydrogen dissociation on zinc oxide, followed by hydrogen spillover to copper, is significant.

Abstract: The effect of ZnO in Cu/ZnO catalysts prepared by the coprecipitation method has been studied using measurements of the surface area of Cu, the specific activity for the methanol synthesis by hydrogenation of CO2, and XRD. Although the Cu surface area increases with increasing ZnO content (0–50 wt%) as is generally known, the specific activity of the Cu/ZnO catalysts with various weight ratios of Cu:ZnO is greater than that of a ZnO-free Cu catalyst. These facts clearly indicate that the role of ZnO in Cu/ZnO catalysts can be ascribed to both increases in the Cu dispersion and the specific activity. The XRD results indicate the formation of a Cu–Zn alloy in the Cu particles of the Cu/ZnO catalysts, leading to the increase in specific activity. It is thus considered that the Cu–Zn surface alloy or a Cu–Zn site is the active site for methanol synthesis in addition to metallic copper atoms that catalyze several hydrogenation steps during the methanol synthesis. Furthermore, the advantage of the coprecipitation method through a precursor of aurichalcite is ascribed to both improvements in the Cu surface area and the specific activity.

Abstract: The activity and structure-sensitivity of the water-gas shift (WGS) reaction over Cu Zn Al mixed oxide catalysts were studied. Three sets of samples with different Cu/Zn and (Cu+Zn)/Al atomic ratios were prepared by coprecipitation. Depending on the cation ratio, the ternary hydroxycarbonate precursors contained hydrotalcite, aurichalcite and/or rosasite phases. The decomposed precursors contained CuO, ZnO, ZnAl 2 O 4 , and Al 2 O 3 . The relative proportion of these phases depended on both the chemical composition of the sample and the calcination temperature employed for decomposing the precursor. After activation with hydrogen, samples were tested for the WGS reaction at 503 K. The turnover frequency of the eighteen samples tested was essentially the same (0.2–0.3 s −1 ) irrespective of changing the copper metal surface area between 3 and 35 m 2 /g Cu and the metallic copper dispersion between 0.5 and 5.0%. This indicated that the WGS reaction is a structure-insensitive reaction, as the specific reaction rate r 0 (mol CO/h/g Cu) is always proportional to the copper metal surface area. Preparation of mixed oxides with a high copper dispersion is therefore required for obtaining more active catalysts. It was found that the value of the metallic copper dispersion is related to the amount of hydrotalcite contained in the hydroxycarbonate precursor: the higher the hydrotalcite content in the precursor, the higher the copper metal dispersion in the resulting catalyst and, as a consequence, the higher the catalyst activity. Ternary Cu/ZnO/Al 2 O 3 catalysts exhibited a substantially faster WGS activity than binary Cu/ZnO catalysts. The addition of aluminium, although inactive for the WGS reaction, is required for improving the catalyst performance.