Journal Article10.1115/1.2114912
Statistical Process Control Based Supervisory Generalized Predictive Control of Thin Film Deposition Processes
TL;DR: In this paper, a supervisory generalized predictive control (GPC) by combining GPC with statistical process control (SPC) for the control of the thin film deposition process is presented.
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Abstract: This paper presents a supervisory generalized predictive control (GPC) by combining GPC with statistical process control (SPC) for the control of the thin film deposition process. In the supervised GPC, the deposition process is described as an ARMAX model for each production run and GPC is applied to the in situ thickness-sensing data for thickness control. Supervisory strategies, developed from SPC techniques, are used to monitor process changes and estimate the disturbance magnitudes during production. Based on the SPC monitoring results, different supervisory strategies are used to revise the disturbance models and the control law in the GPC to achieve a satisfactory control performance. A case study is provided to demonstrate the developed methodology.
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Citations
Tooling adjustment strategy for acceptable product quality in assembly processes
TL;DR: In this article, a linear model is developed to describe the relationship between product quality and process tooling locating positions, and a tooling adjustment strategy is proposed to determine when the process adjustment is essentially needed in order to ensure an acceptable fraction of non-conforming units based on the given product quality specification limits.
•Journal Article
Tooling adjustment strategy for acceptable product quality in assembly processes
TL;DR: An approach to minimize the number of process tooling adjustments and deliver an acceptable fraction of non-conforming products based on given product quality specification limits in assembly processes is developed.
In Situ Monitoring of Optical Emission Spectra for Microscopic Pores in Metal Additive Manufacturing
Abstract:
Quality assurance techniques are increasingly demanded in additive manufacturing. Going beyond most of the existing research that focuses on the melt pool temperature monitoring, we develop a new method that monitors the in situ optical emission spectra signals. Optical emission spectra signals have been showing a potential capability of detecting microscopic pores. The concept is to extract features from the optical emission spectra via deep auto-encoders and then cluster the features into two quality groups to consider both unlabeled and labeled samples in a semi-supervised manner. The method is integrated with multitask learning to make it adaptable for the samples collected from multiple processes. Both a simulation example and a case study are performed to demonstrate the effectiveness of the proposed method.
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