Book Chapter10.1081/E-EISA-120051080
Pack Carburizing: Characteristics, Microstructure, and Modeling
Seyed Reza Elmi Hosseini,Zhuguo Li +1 more
- 06 Jan 2016
- pp 1-24
4
TL;DR: In this paper, the effect of various energizer materials, carburizing time, and steel chemical composition on the case depth and mechanical properties of low-carbon steels is discussed.
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Abstract: Pack carburizing or solid carburizing, which is one of the case-hardening processes, is the enrichment of the depth of low-carbon steels with carbon that has been produced from a solid compound. The diffusion of carbon atoms is enhanced by energizers or activators, such as barium carbonate, calcium carbonate, potassium carbonate, and sodium carbonate that may present in the carburizing compound. Study of case depth or hardenability is one of the important parameters in carburized steels. For determining case depth, microhardness testing is done on a cross section of carburized specimens. The alloys that are subjected to pack carburizing are usually low-carbon and low-alloy steels. This process leads to samples with a combination of high surface hardness and high core toughness and to an impact strength that is required for many engineering parts, such as gears and bearings, according to the formation of martensitic microstructure in the outer region of the steel and ferritic–pearlitic microstructure in the core region. In this entry, we discuss the effect of various energizer materials, carburizing time, and steel chemical composition on the case depth and mechanical properties of low-carbon steels. In order to compute the optimum value of the energizer material that will lead to the specified case depth, a numerical procedure was used. Also, the correlation between hardenability curves and the microstructure of carburized steels, as well as the boundary conditions of carburizing and decarburizing phenomena in the presence of some energizer materials, is studied. A comparison between pack carburizing and other carburization techniques, as well as the effect of the filling approach to pack carburizing on hardenability, is discussed. Also, the differences between the mathematical modeling of this process performed by Fick’s laws and the actual position of this process are highlighted.
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Citations
Perbaikan sifat mekanik dodos kelapa sawit produk lokal melalui proses pack carburizing dan modified martempering
TL;DR: In this article , the authors aim to enhance the quality and service life of local product oil palm harvesting chisels so that they can compete with imported products, which until now are mostly used by oil palm harvesters in Indonesia.
History, evolution, and current state of carburizing treatment on martensitic stainless steels
Cristiano José Scheuer,Rodrigo Perito Cardoso,Silvio Francisco Brunatto,Cristiano José Scheuer,Rodrigo Perito Cardoso,Silvio Francisco Brunatto +5 more
Katı Ortam Sementasyonunun Parametreleri ve Uygulama Alanları
Arif Canbuldu,Oğuz Erdem +1 more
TL;DR: Katı ortam sementeşyonunun parametreleri ve uygulama alanları, düşük karbonlu çeliklerin yüzeylerinin sertleştirilmesi ve dayanıklılıklarının iyileştirilmesi için kullanılan termokimyasal yüzey sertleştirme işlemidir.
The influence of carburization parameters on the mechanical behavior of mild steel: a review
Misali Joel Madu,Oyewole Adedipe,Sunday Albert Lawal,Asipita Salawu Abdulrahman +3 more
Abstract: Abstract The process parameters influencing carburization have drawn considerable interest from researchers due to their impact on the structural morphology and mechanical performance of mild steel. Mild steel has a low carbon content, resulting in poor mechanical properties such as high wear rate, low impact strength, and inadequate surface hardness. As a result, carburization is a heat treatment process adopted to ensure that components made from mild steel satisfy the necessary performance standards. This study provides an overview of the significance of carburization and the various techniques used, assessing their advantages, limitations, and cost-effectiveness. It also integrates the impact of carburization parameters, including temperature, time, carbon source, and the effect of cooling on the microstructure and mechanical characteristics of mild steel to establish a more comprehensive insight into process relationship by recognizing the hierarchy of the impact of these variables. The review indicates that carburization temperature has the most significant effect, as it governs both carbon solubility and diffusion rate, making it a dominant factor in achieving the desired case depth and hardness. Soaking time and carbon source follow in influence, while cooling media play a secondary role. Building on the scope of previous works, this paper provides a unique comparison of carburization methods based on efficiency, ease of application, and environmental sustainability, including the use of agricultural waste as an alternative carbon source, highlighting its environmental and economic benefits. Furthermore, the review emphasizes the application of modern optimization techniques, including statistical design of experiments and multi-response optimization methods, which are often underrepresented in conventional processes. Additionally, it outlines future research directions and identifies gaps in existing literature to suggest opportunities for enhancing materials for diverse applications in the automotive and manufacturing sectors.
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