1. What is the significance of fouling in the crude distillation unit?
Fouling in the crude distillation unit (CDU) significantly impacts energy efficiency. The CDU consumes large amounts of energy, making it crucial to optimize its operation. Fouling of the heat exchanger surface reduces energy efficiency, necessitating various initiatives for its reduction. Understanding the general properties of feed and product oils, as well as the physical and chemical details of their components, is essential for optimizing refinery operating conditions. Oils with higher boiling points have increasingly complex compositions, requiring advanced techniques like ultra-high-resolution mass spectrometry for molecular analysis. Petroleomics, a new field of study, assigns molecular formulae to the tens of thousands of peaks observed in oil samples, considering ion types, isotope patterns, and properties of heavy oils. Specialized data processing systems and dedicated software, such as Composer, have been developed for molecular analysis of heavy oils, enabling internal calibration without the addition of calibration samples.
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2. What is the new data processing method for heavy oil components analyzed by Fourier transform ion cyclotron resonance mass spectrometry?
The new data processing method involves the automatic assignment of molecular formulae and correction of abundances to improve the reliability and quantitative accuracy of data obtained via Fourier transform ion cyclotron resonance mass spectrometry. The technique was utilized to analyze fractions of atmospheric residue, and assigned molecular formulae for each fraction. The algorithm automatically identified nearly 20,000 heavy oil components. Distillation simulation was used to correct the abundances of assigned molecular formulae, and the correction factor indicated that lower boiling point components tended to require higher correction factors. The method was built in MATLAB and is a widely used language for scientific computing.
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3. How was the AR sample separated for comprehensive analysis?
The AR sample was separated into seven fractions for comprehensive analysis. The sample was first separated into the heptane-soluble (maltene) and insoluble (As) fractions via Soxhlet extraction with n-heptane. The maltene fraction was further separated into six fractions (Sa, 1A, 2A, 3A+, Po, and PA) using column chromatography on activated neutral alumina and silica gel. The yield of each fraction is shown in Table 1. The Po and PA fractions are strongly adsorbed on activated neutral alumina, resulting in a loss of recovery yield of 5.4 wt%.
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4. What ionization method used for Sa fraction?
For the Sa fraction, ionization was achieved through atmospheric pressure photo-Ag cationization and laser desorption. In this technique, analyte molecules are ionized by the addition of an Ag cation and desorbed by thermal energy transfer from cobalt-powder-absorbed laser light. The analyte molecules were observed as Ag adducts. The laser was set to 70% power, and 500 laser pulses were irradiated at 1000 Hz.
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