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Showing papers in "Mining Engineering in 2020"
Journal Article•10.1007/S42461-020-00262-1•
Innovation in the Mining Industry: Technological Trends and a Case Study of the Challenges of Disruptive Innovation

[...]

Felipe Sánchez, Philipp Hartlieb1•
University of Leoben1
01 Oct 2020-Mining Engineering
TL;DR: Innovation plays a critical role in the mining industry as a tool to improve the efficiency of its processes, to reduce costs, but also to meet the increasing social and environmental concerns among communities and authorities as mentioned in this paper.
Abstract: Innovation plays a critical role in the mining industry as a tool to improve the efficiency of its processes, to reduce costs, but also to meet the increasing social and environmental concerns among communities and authorities. Technological progress has also been crucial to allow the exploitation of new deposits in more complex scenarios: lower ore grades, extreme weather conditions, deeper deposits, harder rock mass, and high-stress environments. This paper discusses the importance of innovation for the mining industry and describes the mechanisms by which it is carried out. It includes a review of the drivers and actors involved and current trends. The digital transformation process that the industry is going through is analyzed, along with other relevant trends that are likely to shape the mining of the future. Additionally, a case study is presented to illustrate the technical and economic implications of developing a disruptive innovation project.

156 citations

Journal Article•10.1007/S42461-020-00236-3•
Evaluation Index System of Green Surface Mining in China

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Yongli Zhou1, Wei Zhou2, Xiang Lu2, Izhar Mithal Jiskani2, Qingxiang Cai2, Peng Liu2, Li Lin2 •
Liaoning Technical University1, China University of Mining and Technology2
01 Oct 2020-Mining Engineering
TL;DR: In this article, the authors developed an evaluation index system of green surface mining based on the theory of green grades, which is comprised of three attributes (safety, efficiency, and environment), nine criteria, and 35 indicators.
Abstract: The concept of green mining is to improve the mining industry in a holistic way so that it is safe, efficient, and environmentally sustainable. The purpose of this study was to develop an evaluation index system of green surface mining based on the theory of green grades. The evaluation model is comprised of three attributes (safety, efficiency, and environment), nine criteria, and 35 indicators. The fuzzy comprehensive evaluation method was used to determine the weights of indicators by taking into consideration degree centrality, closeness centrality, and betweenness centrality. Findings indicate that the environment is the most critical aspect of green surface mining, followed by efficiency and safety. The top five ranked green mining success indicators were the application of new technology, starting-off-rate of equipment, science and technology input to total investment, the number of accidents (decreased), and the production (increased). It was observed that more improvements are needed to overcome water, air, waste, and sound pollution. Attention should also be paid to land reclamation and post-mining land uses, which are key factors in green mining. The proposed model can be applied to evaluate and improve the level of green surface mining in other regions. This study provides a tool for decision-makers that can offer technical assistance to green mining.

65 citations

Journal Article•10.1007/S42461-020-00231-8•
Ventilation monitoring and control in mines

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Mahesh Shriwas1, Christopher Pritchard•
University of Alaska Fairbanks1
01 Aug 2020-Mining Engineering
TL;DR: In this paper, the authors evaluate potential real-time monitoring solutions for detecting and reducing diesel particulate matter, mine fires, and dust in situ, and examined the state-of-the-art use of ventilation monitoring and control in underground mines for detect and reducing air contaminants to acceptable regulatory limit.
Abstract: Ventilation monitoring and control in mines are becoming an integral part of day-to-day activity for maintaining health and safety of miners. The authors evaluate potential real-time monitoring solutions for detecting and reducing diesel particulate matter, mine fires, and dust in situ, and examined the state-of-the-art use of ventilation monitoring and control in underground mines for detecting and reducing air contaminants to acceptable regulatory limit. Authors review relevant documents, including research papers, trade publications, and manufacturers’ website-based information, to identify research gaps. The authors also evaluate contemporary sensors (airflow, gas, dust, silica), control system and software technologies, data transport systems, Industrial Internet of Things, ventilation network simulators, and control devices to identify potential health and safety research gaps. In this study, examples of some mines from Canada, Australia, and the USA are included where ventilation monitoring and controls have been applied. Overall, this review identifies multiple challenges and research gaps in applying mine monitoring and control systems that could be the focus of future research, offering potential improvements to miner safety and health and financial benefits.

23 citations

Journal Article•10.1007/S42461-020-00259-W•
The experience and management of fatigue: A study of mine haulage operators

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Frank A. Drews1, W. Pratt Rogers1, Elaheh Talebi1, Shantae Lee1•
University of Utah1
17 Jul 2020-Mining Engineering
TL;DR: In this article, eight focus groups with a total of 44 operators of heavy haulage equipment working for two mining companies in the Mountain West of the USA participated in 1-h focus groups.
Abstract: Fatigue in mining operations is a serious issue and a significant contributor to incidents and accidents. While mine operators are using or introducing new technology to monitor operator fatigue, there is little work that focuses on the subjective experience of fatigue and the use of fatigue monitoring technology. To investigate this issue, eight focus groups with a total of 44 operators of heavy haulage equipment working for two mining companies in the Mountain West of the USA participated in 1-h focus groups. The topic of the focus groups was the experience of operator fatigue and issues surrounding fatigue at the workplace. The results of the content analyses suggest that operators are well aware of the signs of fatigue, and that they understand the severity of these signs as well. In addition, they are aware of the effect of fatigue on driving performance and are using a wide range of methods to manage fatigue. Finally, based on participants’ assessment, current fatigue monitoring systems lack face validity and reliability and are perceived as not being effective. The results of this study emphasize the importance of a socio-technical systems perspective in the context of miner health and safety management. Only such a comprehensive perspective can result in improvements that are sustainable.

19 citations

Journal Article•10.1007/S42461-019-00135-2•
Numerical Investigation of the Effect of a Novel Wet Scrubber on Dust Reduction in an Underground Coal Mine

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Sampurna Arya1, Thomas Novak2•
University of Alaska Fairbanks1, University of Kentucky2
01 Jul 2020-Mining Engineering
TL;DR: In this article, a vortecone scrubber was used to capture respirable dust in an underground coal mine, which achieved a cleaning efficiency of 99% and required minimal maintenance.
Abstract: Controlling dust generation and keeping it below permissible limits to meet federal dust standards at the working face of a room-and-pillar coal mine is a challenge for a mine operator. With the recent changes in federal dust regulations requiring lower worker exposure, maintaining compliance has become increasingly difficult. The current most effective practice of dust control at a continuous miner face in an underground mine is the use of a flooded-bed scrubber. A study carried out by the National Institute for Occupational Safety and Health (NIOSH) indicated that a flooded-bed scrubber could achieve cleaning efficiencies between 58 and 90%. But, the operation of such a system is maintenance intensive. The flooded-bed scrubber screen becomes clogged with dust particles and requires frequent cleaning to maintain performance. However, the dust control issue is not solely a mining industry problem. Other industries face similar issues. The University of Kentucky collaborated with Toyota Motor Manufacturing on the development of a novel wet scrubber, called the vortecone scrubber, for capturing oversprayed paint particles in automotive paint booths. The vortecone scrubber achieved a cleaning efficiency of 99% and required minimal maintenance. This study aims to assess the ability of this vortecone scrubber to capture respirable dust in an underground coal mine. The paper presents the results of computational fluid dynamics (CFD) modeling of this vortecone scrubber. It discusses the effects of air quantity and dust particle size on the performance of the scrubber.

16 citations

Journal Article•10.1007/S42461-020-00254-1•
Top Coal Movement Law of Dynamic Group Caving Method in LTCC with an Inclined Seam

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Yang Shengli1, Wei Weijie1, Jinwang Zhang1•
China University of Mining and Technology1
01 Nov 2020-Mining Engineering
TL;DR: In this paper, the dynamic group caving method (DGCM) was proposed to improve the long-wall top coal drawing process in LTCC with an inclined seam, and the results showed that the drawing body can be divided into the left and the right under DGCM.
Abstract: Due to the unbalanced top coal drawing process, the recovery ratio is low, and the equipment stability is poor in the longwall top coal caving mining (LTCC) with an inclined seam. Aimed at these problems, this paper proposes the dynamic group caving method (DGCM). The basic procedure is that when the drawn volume of top coal from a support reaches about half, the next support begins drawing top coal, and the drawing process between the two supports is half done. Taking the panel no. 8103 in Beixinyao mine as the research object, the characteristics of drawing body shape, particle movement trace, and variation of recovery ratio are investigated by using Particle Flow Code. Furthermore, the effect of mining-caving ratio on the top coal drawing law under DGCM is revealed by the simulation results, and compared with the single-opening sequence caving method (SSCM) and the double-openings sequence caving method, advantages of DGCM are determined in inclined seams. The results show that the drawing body can be divided into the left and the right under DGCM. Specifically, the drawn top coal particles in the left are from the upper part of this support, that in the right are from the lower part of next support, which verifies the correctness of the theoretical analysis. The characteristics of the drawing body shape are more significant when the mining-caving ratio is relatively small. In addition, with increasing mining-caving ratio, the recovery ratio of the panel both increases gradually under DGCM and SSCM. When the mining-caving ratio is less than 1:1, the recovery ratio of DGCM is obviously higher than that of SSCM, indicating that DGCM can greatly improve the recovery ratio. While when the mining-caving ratio is larger than 1:1, the recovery ratio of two caving methods is basically equal; however, the advancing time is significantly shortened under DGCM. This study are of great significance to realize high efficiency and precise caving in LTCC with an inclined seam.

16 citations

Journal Article•10.1007/S42461-019-00137-0•
Flotation Froth Image Segmentation Based on Highlight Correction and Parameter Adaptation

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Xiu Man Liang1, Tong Tian1, Wen Tao Liu1, Fu Sheng Niu1•
North China University of Science and Technology1
01 Apr 2020-Mining Engineering
TL;DR: In this article, a method of froth image segmentation based on highlight correction and parameter adaptation is proposed, where a machine vision system on a single-cell flotation machine is built to collect froth images and homomorphic filtering is used to improve the uneven brightness and shadow of the images.
Abstract: In order to address the difficulty of accurate segmentation of froth images of different sizes, a method of froth image segmentation based on highlight correction and parameter adaptation is proposed. First, a machine vision system on a single-cell flotation machine is built to collect froth images. Homomorphic filtering is used to improve the uneven brightness and shadow of the images. Fuzzy c-means (FCM) clustering is then utilized to classify similar highlights that belong to the same froth. After Otsu threshold segmentation, a parameter-adaptive morphological operation is used to extract the marker points and edge bands and correct the froth edges in the original image. Finally, the modified image is filtered by morphological reconstruction, and the highlight mark is used as the local minimum point for watershed segmentation. Three sizes of froth images are segmented in comparative experiments. The results show that the proposed method is suitable for the segmentation of froth images of different sizes. The position of the extracted segmentation line is close to reality, with average over-segmentation and under-segmentation rates for froth images of 2.6% and 6.8%, respectively. The froth image segmentation performance is stronger than that of the other methods examined.

16 citations

Journal Article•10.1007/S42461-020-00233-6•
Role of Processing Temperature and Time on the Hydrothermal Alteration of K-Feldspar Rock in Autoclave

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Davide Ciceri1, Marcelo de Oliveira1, Dennis P. Chen1, Antoine Allanore1•
Massachusetts Institute of Technology1
01 Oct 2020-Mining Engineering
TL;DR: In this paper, the effect of processing temperature (200°C, 220°C and 230°C) and time (from 0.5 to 3.0 ǫh) on pH, mineralogy, and elemental availability of the C-A-S-H mineral mixture was investigated.
Abstract: Potassium fertilizers (potash) are mined in a handful of countries in the Northern Hemisphere. Potash is either expensive or unavailable to the farmers of the Southern Hemisphere. Alkaline alteration of K-feldspar rock (ultrapotassic syenite) in autoclave in the presence of Ca2+ generates a mixture of K-bearing calcium-aluminum-silicate-hydrate (C-A-S-H) minerals that potentially can be used as an alternative local fertilizer. This work investigates the effect of processing temperature (200 °C, 220 °C, and 230 °C) and time (from 0.5 to 3.0 h) on pH, mineralogy, and elemental availability of the C-A-S-H mineral mixture. Increasing temperature results in an increased conversion of K-feldspar and increased content of both the mineral tobermorite (Ca5Si6O16(OH)2·4H2O) and amorphous phase in the resulting C-A-S-H mixture; increasing time results in an increased conversion of α-dicalcium silicate hydrate into tobermorite. The amount of K leached from the mixture is relatively constant across all processing conditions. Hydrothermal alteration in autoclave of K-feldspar-bearing rocks such as ultrapotassic syenite permits the synthesis of a potential potassium fertilizer which alkalinity and mineralogy can be tailored according to soil requirements.

15 citations

Journal Article•10.1007/S42461-020-00277-8•
Coal Pillar Extraction Under Weak Roof

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Arun Kumar Singh1, Ashok Kumar1, Dheeraj Kumar2, Rajendra Singh1, Sahendra Ram1, Rakesh Kumar1, Amit Kumar Singh1 •
Council of Scientific and Industrial Research1, Indian Institutes of Technology2
01 Oct 2020-Mining Engineering
TL;DR: In this paper, a retreat mining method for coal mines of India's coalfields is presented, which does not require the formation of galleries and support installation in splits, thus, reducing the cycle time.
Abstract: This article offers an examination of a retreat mining method conducted at the Pinoura Mine in India from 2010 to 2017. The method is atypical for coal mines of India’s coalfields. The method executes depillaring in a single pass and does not require the formation of galleries and support installation in splits, thus, reducing the cycle time. A variety of observations are discussed throughout this work and emphasis is placed on field measurements and depillaring under weak roof (RMR = 40–45). This paper discusses design techniques, specifically the estimation of the snook (remnant pillar) size, and important practical observations after the fact. The execution of this method was eventually conducted in eleven panels.

13 citations

Journal Article•10.1007/S42461-020-00278-7•
The Impact of Black Lung and a Methodology for Controlling Respirable Dust

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Jay F. Colinet1•
National Institute for Occupational Safety and Health1
01 Jan 2020-Mining Engineering
TL;DR: An overview of CWP's impact, a general methodology for controlling respirable dust in underground coal mines, and various technologies, using multiple methods of control, can be applied in order to reduce dust levels are discussed.
Abstract: Coal workers' pneumoconiosis (CWP), commonly known as black lung, is caused by the inhalation of respirable coal mine dust and is a disabling and potentially fatal lung disease with no cure. Historically, CWP has taken a tremendous human and financial toll in the US coal mining industry. Recent health surveillance data indicates that CWP continues to occur at elevated levels. Respirable coal dust exposure must be controlled to prevent the development of CWP. The Pittsburgh Mining Research Division of the National Institute for Occupational Safety and Health (NIOSH) conducts laboratory and mine-site research to identify control technologies that can be used to successfully reduce respirable dust levels. Various technologies, using multiple methods of control, can be applied in order to reduce dust levels. An overview of CWP's impact and a general methodology for controlling respirable dust in underground coal mines are discussed in this paper.

12 citations

Journal Article•10.1007/S42461-020-00279-6•
Development of a Robust Ultra-Wideband Module for Underground Positioning and Collision Avoidance

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Amir Ehsan Kianfar1, Fabian Uth1, Ralph Baltes1, Elisabeth Clausen1•
RWTH Aachen University1
01 Dec 2020-Mining Engineering
TL;DR: In this paper, the authors discuss new robust ultra-wideband (UWB) modules used for underground positioning and collision avoidance with regard to human safety in underground mining operations, and discuss the underground automation and localization systems can use this technology for more accuracy and robustness.
Abstract: As indoor positioning provides particular challenges due to the unavailability of GPS signals, various systems such as ultra-wideband (UWB), radio frequency identification (RFID), ultrasound, and wireless local area network (WLAN) have been proposed in recent years. Some of these technologies are currently being marketed and some are still being developed. UWB technology allows for higher precision while also reducing power consumption. Hence, the underground automation and localization systems can use this technology for more accuracy and robustness. This article discusses new robust UWB modules used for underground positioning and collision avoidance with regard to human safety in underground mining operations.
Journal Article•10.1007/S42461-020-00301-X•
Analysis of Mine Roof Support (AMRS) for US Coal Mines

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Christopher Mark, Ryan C. Stephan, Zach Agioutantis1•
University of Kentucky1
01 Dec 2020-Mining Engineering
TL;DR: In this paper, the authors present a design methodology that builds on and quantifies the basic roof support concepts that have been successful in the USA and define three modes of roof support, based on the roof strength relative to the stress level: suspension, where roof bolts mainly provide skin control for strong roof; beam building, where moderate strength roof can be supported by roof bolts alone; and supplemental support for weak roof.
Abstract: During the past 15 years, roof fall rates have fallen dramatically in US coal mines, particularly in regions where the roof is weakest. The remarkable reduction in the number of roof falls has been accomplished with more effective roof support systems. The purpose of this paper is to present a design methodology that builds on and quantifies the basic roof support concepts that have been successful in the USA. The methodology starts by defining three modes of roof support, based on the roof strength relative to the stress level: (1) suspension, where roof bolts mainly provide skin control for strong roof; (2) beam building, where moderate strength roof can be supported by roof bolts alone; and (3) supplemental support for weak roof. Next, a large database of roof fall histories at a number of mines is used to define the approximate boundaries of these three regimes based on the coal mine roof rating and the depth of cover. Finally, guidelines are presented for site-specific design of support systems within each regime. The new computer package, analysis of mine roof support (AMRS), implements the design methodology.
Journal Article•10.1007/S42461-019-00149-W•
Use of Mine Tailings as Precast Construction Materials through Alkali Activation

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Bo Huang1, Qingming Feng2, Dongbo An2, Jinhong Zhang2•
China University of Mining and Technology1, University of Arizona2
01 Feb 2020-Mining Engineering
TL;DR: In this article, a study of the application of mine tailings as precast construction materials through alkali activation has been carried out, focusing on efficiently activating mine tailsings, reducing alkali consumption, decreasing curing time and improving compressive strength.
Abstract: A study of the application of mine tailings as precast construction materials through alkali activation has been carried out, focusing on efficiently activating mine tailings, reducing alkali consumption, decreasing curing time and improving compressive strength. Firstly, the effect of temperature on the alkali activation of mine tailings was studied. Secondly, the impact of additives, i.e., calcium hydroxide and aluminum oxide, on the compressive strength of samples was investigated. Thirdly, the impact of forming pressure on sample strength was studied. Test results showed that unconfined compressive strength (UCS) of 40 MPa was achieved with the geopolymerization products through optimization. Finally, to elucidate the geopolymerization mechanism of mine tailings, microscopic and spectroscopic techniques including SEM/EDX, XRD, and FTIR spectroscopy were used to investigate the microstructure and the elemental and phase composition of the geopolymerization products. The findings of the present work provide a practical method for applying mine tailings as precast construction materials through alkali activation.
Journal Article•10.1007/S42461-019-00131-6•
Experimental and Numerical Investigations of the Fluid Flow in a Hydroclyclone with an Air Core

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Renjie Ke1, Chinmay Shingote1, Jaikrishnan R. Kadambi1, John M. Furlan, Robert J. Visintainer •
Case Western Reserve University1
01 Jan 2020-Mining Engineering
TL;DR: In this paper, the two-phase flow system inside the actual hydraulic geometry of a milling circuit hydrocyclone is explored with the aid of both computational and experimental techniques (particle image velocimetry).
Abstract: Hydrocyclone separators are widely used in various industrial applications in the oil and mining industries to sort, classify, and separate solid particles or liquid droplets within liquid suspensions, which are considered to be multiphase systems. Numerous valuable studies have been conducted in recent years to investigate the flow fields inside hydrocyclones. However, much of the information regarding the performance of cyclones in the literature has limitations and much of it cannot be considered as completely applicable to most real-world applications; many of the studies investigated the flow fields within extremely simplified hydraulic designs that are not representative of the complex geometries or large sizes which are typical in industry. Therefore, in this study, the two-phase flow system inside the actual hydraulic geometry of a milling circuit hydrocyclone is explored with the aid of both computational and experimental techniques (particle image velocimetry (PIV)). More specifically, the flow field with an air core has been investigated. In addition, the air-liquid two phases flow in a hydrocyclone might cause some challenges on both the computational and experimental sides. Two turbulence models are utilized in the numerical calculations: the Reynolds stress model and large eddy simulation. The computational studies are mainly focused on the local flow behavior and the prediction of the dimensions and shape of the air core. Different section planes of hydrocyclone are selected as planes of interest and divided into several fields of view (FOV) for PIV measurements. Two-dimensional experimental velocity vector maps are obtained in each of the fields of view. The computational results are validated globally using pressure and flow rate readings at the boundaries and locally by comparison to the PIV velocity vector maps and profiles.
Journal Article•10.1007/S42461-020-00199-5•
A blueprint for performance-driven operations management

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W. F. Visser
01 May 2020-Mining Engineering
TL;DR: In this article, the authors present a blueprint for alignment of systems, organizational design, and management practices to leverage these developments in performance-driven operations management in mining and mineral processing.
Abstract: The growing availability of information and data analysis capabilities of recent years provides new opportunities for improving the performance of mining operations. By using real-time measurements and artificial intelligence, it is possible to respond faster to changing conditions, while accurate and timely information permits rapid evaluation of changes and fast business improvement decisions. This article presents a blueprint for alignment of systems, organizational design, and management practices to leverage these developments in performance-driven operations management in mining and mineral processing. The first component of the blueprint is a performance framework with a system of key performance indicators for production control that can be used across organizational levels. This system places improvement at the core of management activities, giving greater importance to improvement skills at lower organizational levels, so companies can leverage available information for improving operational control. Secondly, the blueprint defines an organizational structure that strengthens performance improvement with technological and change management capabilities. Finally, the blueprint proposes alignment of management practices, covering the optimization of short-interval controls, the application of an improvement project portfolio management system that determines the ownership of improvement projects, and the coordination of controls across the organization. This combination of systems, organizational design, and management alignment supports rapid decision-making at the right organizational level. Introduction of the presented blueprint for operations management enables mines to leverage the developments in information and analysis capabilities to improve the performance of operations.
Journal Article•10.1007/S42461-020-00287-6•
Study of Methane Outgassing and Mitigation in Longwall Coal Mines

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Samuel A. Lolon, Jürgen F. Brune1, Gregory E. Bogin1, Aditya Juganda1•
Colorado School of Mines1
01 Oct 2020-Mining Engineering
TL;DR: In this paper, an early warning system with a real-time pressure monitoring and the application of gob ventilation boreholes are recommended to detect and mitigate explosion hazards from gob outgassing.
Abstract: Historically, there have been many occurrences of mine fires and explosions recorded in the United States and other countries that have demonstrated the existence of explosive methane–air mixtures, herein referred to as explosive gas zones (EGZs). The risk of mine explosions can increase if the EGZs migrate out from the gob into the surrounding mine entries. Fluctuating barometric pressure is the common cause for EGZs outflowing or outgassing from the gob. Numerical analysis using a 3D computational fluid dynamics method was developed to fully understand the outgassing phenomenon. A number of simulations using various magnitudes and periods of barometric pressure changes indicated that the EGZ outgassing potentially occurs due to lags in pressure, which are strongly influenced by mine conditions and ventilation systems. An early warning system with a real-time pressure monitoring and the application of gob ventilation boreholes are recommended to detect and mitigate explosion hazards from gob outgassing.
Journal Article•10.1007/S42461-020-00291-W•
Haul Road Monitoring in Open Pit Mines Using Unmanned Aerial Vehicles: a Case Study at Bald Mountain Mine Site

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Filip Medinac1, Thomas Bamford1, Matthew Hart, Michal Kowalczyk, Kamran Esmaeili1 •
University of Toronto1
01 Dec 2020-Mining Engineering
TL;DR: In this article, a case study presented novel UAV technologies, applied on a critical section of haul road at Bald Mountain, to showcase the potential for monitoring haul roads, and the results show that orthophotos and digital elevation models can be used to assess the road smoothness condition and check the road design compliance.
Abstract: Improved haul road conditions can positively impact mine operations resulting in increased safety, productivity gains, increased tire life, and lower maintenance costs. For these reasons, a monitoring program is required to ensure the operational efficiency of the haul roads. Currently, at Bald Mountain mine, monthly site severity studies, ad hoc inspections by front-line supervisors, or operator feedback reporting is used to assess road conditions. These methods are subjective and provide low temporal resolution data. This case study presents novel unmanned aerial vehicle (UAV) technologies, applied on a critical section of haul road at Bald Mountain, to showcase the potential for monitoring haul roads. The results show that orthophotos and digital elevation models can be used to assess the road smoothness condition and to check the road design compliance. Moreover, the aerial mapping allows detection of surface water, rock spillage, and potholes on the road that can be quickly repaired/removed by the dedicated road maintenance team.
Journal Article•10.1007/S42461-020-00208-7•
The Effects of Clothing Insulation and Acclimation on the Thermal Comfort of Underground Mine Workers

[...]

Elaheh Talebi1, Maurice Sunkpal2, Taghi Sharizadeh2, Pedram Roghanchi1•
New Mexico Institute of Mining and Technology1, Missouri University of Science and Technology2
01 Nov 2020-Mining Engineering
TL;DR: In this paper, the effects of clothing insulation and acclimation on the thermal comfort of mine workers who are exposed to heat in underground working environments were investigated, and the results demonstrate that clothing insulation has a significant effect on thermal comfort.
Abstract: Excessive heat exposure is among the health and safety hazards that have adverse effects on the mine workers. The very nature of the underground climate makes it a convenient avenue for heat generation and accumulation from several heat sources including autocompression, equipment, and heat from strata. This study investigated the effects of clothing insulation and acclimation on the thermal comfort of mine workers who are exposed to heat in underground working environments. Several clothing ensembles have been considered to analyze the effect of the thermal resistance of clothing on the thermal comfort of workers. To investigate the impact of the clothing insulation, the thermal comfort limit of an underground miner was calculated in the form of maximum allowable exposure time for an 8-h shift. Parametric analyses were subsequently performed using an already developed thermal comfort model using MATLAB software. The results demonstrate that clothing insulation has a significant effect on the thermal comfort of mine workers. Increase in the clothing insulation decreases the maximum allowable exposure time of mine workers. This is especially true for the new and non-acclimated workers. Since acclimatized workers can tolerate a higher level of the dehydration and are capable of losing more water by sweat per shift, the maximum allowable exposure time for the acclimated workers are higher than non-acclimated workers. These analyses have shown that acclimated workers can have more continuous work per shift compared with non-acclimated workers. For example, in an environmental condition with clothing that a non-acclimated worker cannot work more than 5 h, an acclimated worker can work a full 8-h shift.
Journal Article•10.1007/S42461-019-00164-X•
Design and Evaluation of the Roof Bolt Corrosion Test System in a Simulated Underground Coal Mine Environment

[...]

Gopi Bylapudi1, A. J. S. (Sam) Spearing2, Kanchan Mondal1, Anand Waman Bhagwat3•
Southern Illinois University Carbondale1, China University of Mining and Technology2, Georgetown University3
01 Aug 2020-Mining Engineering
TL;DR: In this article, an in-house corrosion test system was designed and developed to test full-length roof bolts for material performance based on tensile load capacity and strength under different corrosive conditions found underground.
Abstract: Corrosion of steel roof support systems can cause potential premature failure of the support, thus adversely affecting the excavation stability and rock-related safety. An in-house corrosion test system was designed and developed to test full-length roof bolts for material performance based on tensile load capacity and strength under different corrosive conditions found underground. The roof bolts tested are also used to identify the possible corrosion mechanisms that influenced the bolts’ performance over time. Initially, the most commonly used bolt material in the USA, the ASTM A615 grade 60 steel roof bolts, was tested with and without stresses in a simulated underground coal mining environment for approximately 6 months, and the results are discussed. Localized corrosion forms such as crevice and pitting were mainly observed after testing. The stressed and unstressed roof bolts with and without threads that were tested in alkaline coal mine corrosive environment for 6 months passed their load-bearing capacity as per ASTM F432 test standards. From the results, it is concluded that this test protocol could be applicable to test the material performance of different roof bolt metallurgies and coatings with desired modifications to the proposed methodology for the specific underground mine environment. This paper mainly discusses the test system and protocol and shortcomings of the system and makes recommendations based on the observations and results.
Journal Article•10.1007/S42461-020-00266-X•
Investigation of Alkaline Leaching Parameters on Stibnite Concentrate

[...]

Serdar Aktas1, Burcu Nilgün Çetiner1•
Marmara University1
01 Oct 2020-Mining Engineering
TL;DR: In this paper, an alkaline leaching process was carried out on stibnite concentrate to evaluate the effect of reaction parameters on the percentage of antimony extraction, and the results indicated that caustic leaching is still the most effective method for stibnitite extraction.
Abstract: According to critical statistical studies, antimony is one of the rarest elements in the world, and global resources could be exhausted by 2050. In light of these observations, its extraction will be costly due to poor-quality ore, deep mining, remote locations, and high energy consumption. In the present study, an alkaline leaching process was carried out on stibnite concentrate to evaluate the effect of reaction parameters on the percentage of antimony extraction. The leaching efficiencies of different sulfur and hydroxide sources were studied and compared to one another to create a better understanding of the reaction process. Kinetic models were investigated to identify the reaction pathway and calculate the activation energy. The activation energy of the stibnite dissolution was assessed as 19.13 kJ/mol using a two-dimensional diffusion-reaction model. The value of activation energy indicates the quantity of energy necessary for a reaction to proceed. As expected, potassium hydroxide leaching was significantly more successful than was sodium hydroxide; however, in terms of economics, the use of sodium hydroxide was found to be more cost-efficient. Interestingly, this finding indicated that caustic leaching is still the most effective method for stibnite extraction.
Journal Article•10.1007/S42461-020-00194-W•
Cryogenic Air Supply for Cooling Built-in-Place Refuge Alternatives in Hot Mine

[...]

Lincan Yan1, David S. Yantek1, Miguel Reyes1, Bruce Whisner1, Joseph Bickson1, Justin Srednicki1, Nicholas W. Damiano1, Eric Bauer •
National Institute for Occupational Safety and Health1
01 Jun 2020-Mining Engineering
TL;DR: In this article, the authors provide an overview of test methodology and findings as well as guidance on improving the performance of a cryogenic air system prototype by optimizing the flow rate, increasing the tank storage capacity, and improving the efficiency of the heat exchanger of the cryogenic system.
Abstract: Built-in-place (BIP) refuge alternatives (RAs) are designed to provide a secure space for miners who cannot escape during a mine emergency. Heat and humidity buildup within RAs may expose miners to physiological hazards such as heat stress. To minimize the risk of heat stress, Title 30 Code of Federal Regulations (CFR), or 30 CFR, mandates a maximum allowable apparent temperature (AT) for an occupied RA of 35 °C (95 °F) (MSHA 2008 [1]). The National Institute for Occupational Safety and Health (NIOSH) has conducted extensive research on the thermal environment of occupied RAs intended for use in underground coal mines. NIOSH research has demonstrated that a fully occupied BIP RA can exceed the AT limit by > 5.6 °C (10 °F) in mines with elevated mine strata and air temperatures (Bissert et al. 2017 [2]). In this circumstance, an RA cooling system could provide a solution. This paper provides an overview of test methodology and findings as well as guidance on improving the performance of a cryogenic air system prototype by optimizing the flow rate, increasing the tank storage capacity, and improving the efficiency of the heat exchanger of the cryogenic system. This may enable BIP RAs to meet the 35 °C (95 °F) AT limit in mines with elevated temperatures. The information in this paper is useful for RA manufacturers and mines that may choose to implement a cryogenic air system as a heat mitigation strategy.
Journal Article•10.1007/S42461-020-00237-2•
Practical Experience in Large-Scale Development of Zijinshan Low-Grade Gold-Copper Mine

[...]

Jinghe Chen1, Shuiping Zhong1, Ding Tang1, Chen Kuang•
Fuzhou University1
01 Oct 2020-Mining Engineering
TL;DR: In this paper, the practical experience acquired in the development of the Zijinshan gold and copper mines is summarized, which covers most aspects of the production process including mining, beneficiation, ore stacking, heap (bio)leaching, carbon-in-leach, solvent extraction, electrowinning, wastewater and tailing treatments.
Abstract: The Zijinshan gold-copper mine, in spite of the low-grade nature of the ore, has become one of the largest production-scale and most profitable non-ferrous metal mines in China. The successful application of hydrometallurgy as well as proper engineering design are the key factors for large-scale development of the Zijinshan gold-copper mine. In this contribution, the practical experience acquired in the development of the Zijinshan gold and copper mines is summarized. This covers most aspects of the production process including mining, beneficiation, ore stacking, heap (bio)leaching, carbon-in-leach, solvent extraction, electrowinning, wastewater and tailing treatments. The authors believe that this practical experience will not only help to promote the development of hydrometallurgy, but can also serve as a model for other gold and/or copper plants around the world.
Journal Article•10.1007/S42461-019-00113-8•
Separation of Fe and Mn from Manganiferous Iron Ores via Reductive Acid Leaching Followed by Magnetic Separation

[...]

Soner Top1•
Abdullah Gül University1
01 Feb 2020-Mining Engineering
TL;DR: In this paper, a process to separate manganese and iron from manganiferous iron ores by reductive acid leaching followed by magnetic separation was conceived and experimentally tested.
Abstract: In this study, a process to separate manganese and iron from manganiferous iron ores by reductive acid leaching followed by magnetic separation was conceived and experimentally tested. In the leaching process, sulfuric acid was used as lixiviant and oxalic acid was used as reductant. The experimental results showed that the manganese and iron separation was optimum when the concentration of the sulfuric acid and oxalic acid were 0.75 M and 30 g/L, respectively, at a temperature of 80 °C, a solid/liquid ratio of 67 g/L, stirring speed of 400 rpm, and leaching duration of 60 min. Under this condition, 90.49% and 6.78% of Mn and Fe were dissolved, respectively, from the ore sample with a size fraction of − 106 μm. It was determined that the leaching of manganese from the ores was a second-order reaction with an activation energy (Ea) of 53.38 kJ/mol. The leaching residues obtained under the optimum condition were subjected to high-intensity wet magnetic separation tests to recover the remaining iron content. This separation process produced a concentrate containing 56.20% Fe and 1.79% Mn with iron and manganese recoveries of 56.83% and 66.73%, respectively. A magnetic separation test from an unleached ore sample was also carried out as a benchmark. To the best of our knowledge, this is the first time that a magnetic separation process was used to a residue obtained from reductive acid leaching of manganiferous iron ores to recover iron.
Journal Article•10.1007/S42461-020-00209-6•
Characterization of Aerosols in an Underground Mine during a Longwall Move

[...]

Aleksandar D. Bugarski1, Jon A. Hummer1, Shawn Vanderslice1, Michael R. Shahan1•
National Institute for Occupational Safety and Health1
01 Sep 2020-Mining Engineering
TL;DR: In this paper, a study was conducted in an underground mine with the objective to identify, characterize, and source apportion airborne aerosols at the setup face and recovery room during longwall move operations.
Abstract: A study was conducted in an underground mine with the objective to identify, characterize, and source apportion airborne aerosols at the setup face and recovery room during longwall move operations. The focus was on contributions of diesel- and battery-powered heavy-duty vehicles used to transfer equipment between the depleted and new longwall panels and diesel-powered light-duty vehicles used to transport personnel and materials to various locations within the mine. Aerosols at the setup face were found to be distributed among diesel combustion-generated submicrometer and mechanically generated coarse aerosols. According to the data, the submicrometer aerosols downstream of the setup face were sourced to diesel exhaust emitted by vehicles operated inside and outside of the panel. Depending on the intensity of the activities on the panel, the outby sources contributed between 12.5 and 99.6% to the average elemental carbon mass flow at the setup face and recovery room. Extensively used light-duty vehicles contributed measurably to the elemental carbon concentrations at the setup face. The number concentrations of aerosols downstream of the setup face were associated with aerosols generated by combustion in diesel engines operated in the shield haulage loop and/or outside of the longwall panels. Entrainment of road dust by diesel or battery-powered load-haul-dump vehicles operated near the measurement site appears to be the primary source of mass concentrations of aerosols. The findings of this study should help the underground mining industry in its efforts to reduce exposures of miners to diesel and coarse aerosols.
Journal Article•10.1007/S42461-020-00217-6•
Comparative Study of Gold Extraction from Refractory Pyritic Ores through Conventional Leaching and Simultaneous Pressure Leaching/Oxidation

[...]

María M. Salazar-Campoy1, Jesús L. Valenzuela-García1, Luis Sergio Quiroz-Castillo, Martín A. Encinas-Romero1, Guillermo Tiburcio-Munive1, Patricia Guerrero-Germán1, José R. Parga-Torres2 •
Universidad de Sonora1, Instituto Tecnológico de Saltillo2
06 May 2020-Mining Engineering
TL;DR: In this paper, simultaneous alkaline pressure oxidation and sodium cyanide leaching treatments were carried out on a pyritic ore from the Mulatos Mine located in Sahuaripa, Sonora, Mexico.
Abstract: Pressure oxidation is a hydrometallurgical oxidative pretreatment for refractory ores, such as sulfide ores. Here, simultaneous alkaline pressure oxidation and sodium cyanide leaching treatments were carried out on a pyritic ore from the Mulatos Mine located in Sahuaripa, Sonora, Mexico. Mineral characterization, agitation leaching, hot cyanidation under atmospheric pressure conditions, simultaneous moderated pressure oxidation and leaching, and kinetic testing results are shown. The modified variables were temperature, pressure, and cyanide concentration. Characterization indicated that pyrite was the main mineral. Simultaneous pressure oxidation and leaching experiments were conducted at a temperature range of 40–80 °C, oxygen pressure of 87.5–200 psi, and cyanide concentration of 0.8–1.2 wt% in a 2-L Parr pressure reactor. A dissolution rate of 81–86% was achieved under the following conditions: 87.5 psi, 80 °C, 0.8 wt% NaCN, for 1 h.
Journal Article•10.1007/S42461-020-00255-0•
An Innovative Finite Tube Method for Coupling of Mine Ventilation Network and Gob Flow Field: Methodology and Application in Risk Analysis

[...]

Fengliang Wu1, Yi Luo2•
Xi'an University of Science and Technology1, West Virginia University2
01 Dec 2020-Mining Engineering
TL;DR: In this article, a finite tube method (FTM) is developed to couple the one-dimensional mine ventilation network (MVN) and the 2D/3D gob flow field (GFF), which is discretized into a finite number of flow tubes each of which is formed by any two adjacent stream lines.
Abstract: Explosions and fires originated from longwall gob due to the formation of methane-air mixture have been a severe threat to coal miner’s lives. Many numerical studies on coal mine fire and explosion hazards have focused on the airflow in roadways and mine gobs. However, most of these studies isolate the gob from its surrounding roadways, and the network analysis and the CFD method are applied independently to model the two classes of airflows. This approach greatly limits the ability of simulating mine ventilation flow, especially unable to consider the effects of gob boundary conditions on air exchange between the gob and the surrounding airways. An innovative finite tube method (FTM) is developed to couple the one-dimensional mine ventilation network (MVN) and the 2D/3D gob flow field (GFF). In FTM, GFF is discretized into a finite number of flow tubes each of which is formed by any two adjacent stream lines. These tubes, representing the gob’s field flow, connect the MVN into a new coupling network. To solve the coupling model between MVN and GFF, an iterative solution technique is developed in which the MVN analysis is used to evaluate the boundary pressures for GFF simulation and in turn the FTM feeds the GFF results back to the coupling network. Based on the FTM approach, a model for gas migration in gob has been established for delineating the hazard zones of explosive methane concentration and spontaneous combustion. A computer program is developed to implement the FTM simulation. An illustrative example with five flow tubes representing the GFF is created to verify the stability and convergence of the FTM solution process. A simulation example also indicates that the accuracy of FTM is improved by 12% compared with previous method. Results of an application case show that the program is capable of quantitatively evaluating the gob’s risk zones prone for spontaneous combustion and gas explosion as well as performing risk analysis for various ventilation scenarios.
Journal Article•10.1007/S42461-020-00241-6•
Use of Ammonia Salts in Selective Copper Extraction from Tailings

[...]

M. Deniz Turan1, Ramazan Orhan1, Mücevher Turan2, Hasan Nizamoğlu1•
Fırat University1, İnönü University2
01 Nov 2020-Mining Engineering
TL;DR: In this article, the authors investigated the usage conditions of five different ammonia salts as leaching reactants for the purpose of selective extraction of copper from tailings, and obtained results showed that copper could be selectively recovered from the tailings.
Abstract: Tailings (flotation waste) that is formed during copper production may be considered in the class of valuable wastes due to the amount of copper it contains. Owing to the decreasing grade values in copper ores, utilization of wastes such as tailings that carry certain amounts of copper as secondary sources has become a necessity in both the economic and environmental sense. This study investigated the usage conditions of five different ammonia salts as leaching reactants for the purpose of selective extraction of copper from tailings. For this purpose, the effects of parameters such as leaching temperature and leaching time were examined at different concentrations of ammonium hydroxide, ammonium carbonate, ammonium nitrate, ammonium chloride, and ammonium persulfate. The copper extraction efficiency in the case of using the aforementioned salts by themselves were listed as (NH4)2CO3 (73%) > (NH4)2S2O8 (69%) > NH4OH (64%) > NH4Cl (42%) > NH4NO3 (40%). The highest copper extraction efficiency was obtained in the leaching process that was conducted with the solutions obtained by mixing ammonia salts in the best conditions. Accordingly, as a result of 6 h of leaching at 30 °C in the presence of 22.5% NH4OH and 100 g/L (NH4)2S2O8, 91.47% of the copper was transferred into the solution, while iron was not transferred. The obtained results showed that copper could be selectively recovered from tailings.
Journal Article•10.1007/S42461-019-00153-0•
Underground Mine Air and Strata Temperature Change Due to the Use of Refuge Alternatives

[...]

Lincan Yan1, David S. Yantek1, Miguel Reyes1•
National Institute for Occupational Safety and Health1
01 Mar 2020-Mining Engineering
TL;DR: In this article, the National Institute for Occupational Safety and Health (NIOSH) test results showed that mine air and mine strata temperatures surrounding an RA occupied by simulated miners increased over the 96-h test period.
Abstract: Heat and humidity buildup withn refuge alternatives (RAs) may expose occupants to physiological hazards such as heat stress. The Mine Safety and Health Administration (MSHA) regulations require RAs in underground coal mines to provide a life-sustaining environment for miners trapped underground when escape is impossible. RAs are required to sustain life for 96 h while maintaining an apparent temperature (AT) below 95 °F (35 °C). The National Institute for Occupational Safety and Health (NIOSH) tested a 10-person tent-type RA, a 23-person tent-type RA, and a 6-person metal-type RA in its underground coal mine facilities to investigate the thermal environment over a 96-h period. The test results showed that mine air and mine strata temperatures surrounding an RA occupied by simulated miners (SMs) increased over the 96-h test period. The test results suggest that RA manufacturers should consider this increase in temperatures when calculating and evaluating RA components during surface and laboratory tests. The findings can equip stakeholders with additional considerations for calculating the interior heat and humidity temperature profiles for occupied RAs not tested in situ.
Journal Article•10.1007/S42461-020-00283-W•
The making of Class C fly ash as high-strength precast construction material through geopolymerization

[...]

Jinhong Zhang1, Qingming Feng1•
University of Arizona1
17 Aug 2020-Mining Engineering
TL;DR: In this article, a study has been carried out to apply fly ash as a high strength, water-resistant precast construction material through geopolymerization Experiment results show that the working conditions such as water content, the concentration of NaOH, curing temperature, and curing time significantly affect the mechanical property of geopolymers.
Abstract: A study has been carried out to apply fly ash as a high strength, water-resistant precast construction material through geopolymerization Experiment results show that the working conditions such as water content, the concentration of NaOH, curing temperature, and curing time significantly affect the mechanical property of geopolymer matrix Through optimization, an above-100 MPa compressive strength has been achieved with the geopolymerization products The optimum working conditions involves 10 M NaOH concentration, 14–15% water content, and curing at 90 °C in an oven for 1 day or at ambient condition for 3 weeks Adding Ca(OH)2 does not help to increase the compressive strength of the specimen Water soaking tests show that the geopolymerization product has a very high water resistance without losing noticeable compressive strength, even after a 1-month soaking time To elucidate the geopolymerization mechanism, microscopic techniques such as SEM/EDS (scanning electron microscopy and energy-dispersive X-ray spectroscopy), XRD (X-ray diffraction) and ATR-FTIR (attenuated total reflectance Fourier transform infrared) are also applied to investigate the microstructure, the elemental and phase composition of geopolymerization products The findings of the present work provide a novel method for applying fly ash as a high-strength water-resistant precast construction material
Journal Article•10.1007/S42461-020-00246-1•
Numerical Modeling Study of the Influence of Softcover on Strata and Support Behavior in a Bord and Pillar Depillaring Working

[...]

S. K. Sahoo1, G. S. P. Singh1, Satyawati Sharma1, Umesh Singh1•
Indian Institutes of Technology1
01 Dec 2020-Mining Engineering
TL;DR: In this paper, the authors focused on the strata control issues in a Bord and Pillar depillaring working under the influence of dead load condition of voluminous and fragmented softcover of overburden dump material.
Abstract: This research focuses on the strata control issues in a Bord and Pillar depillaring working under the influence of dead load condition of voluminous and fragmented softcover of overburden dump material. It reports the modeling of a mine working through the FLAC 2D software under the Indian geo-mining conditions. The modeling results of an actual mine working under softcover were compared with that under the intact overburden condition to assess the influence of the soft overburden over the depillaring working. The modeling work involved progressive caving of the strata and the cyclic goaf filling following the model-simulated occurrence of main fall and periodic caving. Mohr-Coulomb Failure criteria along with a simplified strain-softening (MCSS) model was used to study the failure and caving mechanism. Salamon’s compaction model was used to simulate compaction and resultant stress recovery in the goaf material. Comparison of the model findings was done in terms of load on supports, abutment stress, and convergence, apart from the stress redistribution and failure mechanism. The load transfer mechanism of the soft overburden was also studied for an overall understanding of the strata behavior in such workings.

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