Abstract: This review of the tribocorrosion of coatings and surface modifications covers nearly 195 papers and reviews that have been published in the past 15 years, as compared to only 37 works published up to 2007, which were the subject of a previous review published in 2007. It shows that the research into the subject area is vibrant and growing, to cover emerging deposition, surface modification and testing techniques as well as environmental influences and modelling developments. This growth reflects the need for machines to operate in harsh environments coupled with requirements for increased service life, lower running costs and improved safety factors. Research has also reacted to the need for multifunctional coating surfaces as well as functionally graded systems with regard to depth. The review covers a range of coating types designed for a wide range of potential applications. The emerging technologies are seen to be molten-, solution-, PVD- and PEO-based coatings, with CVD coatings being a less popular solution. There is a growing research interest in duplex surface engineering and coating systems. Surface performance shows a strong playoff between wear, friction and corrosion rates, often with antagonistic relationships and complicated interactions between multiple mechanisms at different scale lengths within tribocorrosion contacts. The tribologically induced stresses are seen to drive damage propagation and accelerate corrosion either within the coating or at the coating coating–substrate interface. This places a focus on coating defect density. The environment (such as pH, DO2, CO2, salinity and temperature) is also shown to have a strong influence on tribocorrosion performance. Coating and surface modification solutions being developed for tribocorrosion applications include a whole range of electrodeposited coatings, hard and tough coatings and high-impedance coatings such as doped diamond-like carbon. Hybrid and multilayered coatings are also being used to control damage penetration into the coating (to increase toughness) and to manage stresses. A particular focus involves the combination of various treatment techniques. The review also shows the importance of the microstructure, the active phases that are dissolved and the critical role of surface films and their composition (oxide or passive) in tribocorrosion performance which, although discovered for bulk materials, is equally applicable to coating performance. New techniques show methods for revealing the response of surfaces to tribocorrosion (i.e., scanning electrochemical microscopy). Modelling tribocorrosion has yet to embrace the full range of coatings and the fact that some coatings/environments result in reduced wear and thus are antagonistic rather than synergistic. The actual synergistic/antagonistic mechanisms are not well understood, making them difficult to model.

Abstract: Titanium alloys are acclaimed for their remarkable biocompatibility, high specific strength, excellent corrosion resistance, and stable performance in high and low temperatures. These characteristics render them invaluable in a multitude of sectors, including biomedicine, shipbuilding, aerospace, and daily life. According to the different phases, the alloys can be broadly categorized into α-titanium and β-titanium, and these alloys demonstrate unique properties shaped by their respective phases. The hexagonal close-packed structure of α-titanium alloys is notably associated with superior high-temperature creep resistance but limited plasticity. Conversely, the body-centered cubic structure of β-titanium alloys contributes to enhanced slip and greater plasticity. To optimize these alloys for specific industrial applications, alloy strengthening is often necessary to meet diverse environmental and operational demands. The impact of various processing techniques on the microstructure and metal characteristics of titanium alloys is reviewed and discussed in this research. This article systematically analyzes the effects of machining, shot peening, and surface heat treatment methods, including surface quenching, carburizing, and nitriding, on the structure and characteristics of titanium alloys. This research is arranged and categorized into three categories based on the methods of processing and treatment: general heat treatment, thermochemical treatment, and machining. The results of a large number of studies show that surface treatment can significantly improve the hardness and friction mechanical properties of titanium alloys. At present, a single treatment method is often insufficient. Therefore, composite treatment methods combining multiple treatment techniques are expected to be more widely used in the future. The authors provide an overview of titanium alloy modification methods in recent years with the aim of assisting and promoting further research in the very important and promising direction of multi-technology composite treatment.

Abstract: This paper presents research on the application of ultrasonic-guided wave technology in corrosion defect identification, expounds the relevant ultrasonic-guided wave theories and the principle of ultrasonic-guided wave non-destructive testing of pipelines, and discusses the Lamb wave and shear horizontal wave mode selection that is commonly used in ultrasonic-guided wave corrosion detection. Furthermore, research progress in the field of ultrasonic-guided wave non-destructive testing (NDT) technology, i.e., regarding transducers, structural health monitoring, convolutional neural networks, machine learning, and other fields, is reviewed. Finally, the future prospects of ultrasonic-guided wave NDT technology are discussed.

Abstract: Smart self-healing coatings offer a revolutionary approach to mitigating metal corrosion, a problem with significant economic and environmental impacts. Divided into intrinsic and extrinsic types, these coatings autonomously rectify the damage. Intrinsic variants utilize reversible bonds to achieve ongoing repair, while extrinsic ones incorporate micro/nanocontainers that activate upon environmental triggers to mend micro-cracks, their efficacy dictated by the encapsulated healing agents’ volume. This review dissects the rapidly evolving sector of stimuli-responsive self-healing coatings, emphasizing the progress in micro/nano container technology. It discusses the synthesis and encapsulation processes of different micro/nanocontainers and charts the transition from single to multistimulus-responsive systems, which enhances the coatings’ sensitivity and functionality. The addition of multifunctional traits such as self-reporting and anti-microbial actions further broadens their industrial applicability. The review provides a succinct overview of the field’s current state and future potential, envisioning a paradigm shift in corrosion protection through advanced smart coatings.

Abstract: In this article, the effect of active coatings of flaxseed gum (FG) and sodium alginate (SA) containing carvacrol (CA) on the quality of turbot (Scophthalmus maximus) after storage at 4 °C for 18 days was evaluated. The experimental results showed that FG/SA-CA could effectively inhibit the growth of microorganisms. At the same time, FG/SA-CA reduced the value of odorous-related compounds including thiobarbituric acid reactive substances (TBARS), total volatile base nitrogen (TVB-N), and K values. The FG/SA-CA significantly delayed the oxidation of myofibrillar protein (MP) through controlling the development of carbonyl groups and maintaining a high content of sulfhydryl groups. Thus, FG/SA-CA inhibits the growth of spoilage microorganisms, maintains the structure of the protein, and extends the refrigerated shelf life of turbot.

Abstract: The need to improve the expectancy and quality of life of subjects affected by disabling pathologies that require the replacement or regeneration of tissues or parts of the body has fueled the development of innovative, better-performing materials that are capable of integrating into and being tolerated by body tissues. Materials with these characteristics, i.e., bio-functionality, bio-safety, and biocompatibility, are defined as biomaterials. One of the many methods for producing such materials is the sol–gel technique. This process is mainly used for the preparation of ceramic oxides at low temperatures, through hydrolysis and polycondensation reactions of organometallic compounds within a hydroalcoholic solution. This study is based on a specific type of biomaterial: organic–inorganic hybrids. The aim of this study is to provide an overview of the advantages and disadvantages of the sol–gel technique, as well as describe the preparation and chemical and biological characterization, uses, and future prospects of these biomaterials. In particular, the use of plant drugs as organic components of the hybrid material is the innovation of this manuscript. The biological properties of plant extracts are numerous, and for this reason, they deserve great attention from the scientific community.

Abstract: Metal and metal oxide nanoparticles are gaining traction in inorganic catalysis and photocatalysis, driving the development of eco-friendly methods. This study introduces an eco-friendly and cost-effective approach for synthesizing Al2O3 nanoparticles (NPs) using extracts derived from the leaves of Calligonum comosum L. The primary objective of this investigation is to assess the photocatalytic efficacy of the synthesized catalyst in addressing organic pollutants. The Al2O3 NPs exhibit a spherical morphology with crystalline arrangements, as evidenced by an average crystallite size of 25.1 nm in the XRD analysis. The band gap energy of the Al2O3 NPs is determined to be 2.86 eV. In terms of mechanical properties, the Al2O3 NPs show significant potential in enhancing both flexural and compressive properties, thereby making them a viable choice for improving the mechanical performance of composites. Notably, the Young’s modulus of the hybrid composite (comprising plant material and Al2O3 NPs) exhibits a remarkable increase of 34.4% in flexion and 78.3% in compression compared to the plant material alone. The catalytic performance of the Al2O3 NPs is evaluated using methylene blue (MB) as a cationic dye and Rose Bengal (RB) as an anionic dye. Impressively, the Al2O3 NPs demonstrate degradation efficiencies of 98.2% for MB and 90.5% for RB. The degradation processes occur under solar light irradiation, with a contact time of 120 m, a maintained pH of 7, and a temperature of 25 °C. This study found that Al2O3 nanoparticles are a promising, cost-effective, and environmentally friendly option for water treatment.

Abstract: Photocatalytic technologies represent an innovative method to reduce microbial load on surfaces, even considering recent public health emergencies involving coronaviruses and other microorganisms, whose presence has been detected on surfaces. In this review paper, the antimicrobial efficacy of various photocatalysts applied by different coating methods on different surfaces has been compared and critically discussed. Publications reviewing the use of photocatalytic coatings on surfaces for antimicrobial effectiveness have been examined. Clear search parameters were employed to analyze the PubMed, Scopus, and WOS databases, resulting in 45 papers published between 2006 to 2023 that met the inclusion criteria. The paper assessed various types of photocatalytic coatings that targeted different microbial objectives. Based on the pooled data analysis, the TiO2 coating exhibited a substantial effect in decreasing bacteria strains, both Gram-positive and -negative (99.4%). Although the diversity of these technologies poses significant obstacles to obtaining a comprehensive final assessment of their effectiveness and feasibility for surface application, subgroup analysis indicated significant variations in the removal efficiency of Gram-positive strains based on different surface types (p = 0.005) and time of exposure (p = 0.05). Photocatalytic coatings provide a promising approach to combating the spread of microorganisms on surfaces. Further “in-field” investigations are necessary in the foreseeable future to explore and optimize this novel and exciting health technology.

Abstract: In the realm of industries focused on tribology, such as the machining industry, among others, the primary objective has been tribological performance enhancement, given its substantial impact on production cost. Amid the variety of tribological enhancement techniques, cathodic arc evaporation physical vapour deposition (CAE-PVD) coatings have emerged as a promising solution offering both tribological performance enhancement and cost-effectiveness. This review article aims to systematically present the subject of CAE-PVD coatings in light of the tribological performance enhancement. It commences with a comprehensive discussion on substrate preparation, emphasizing the significant effect of substrate roughness on the coating properties and the ensuing tribological performance. The literature analysis conducted revealed that optimum tribological performance could be achieved with an average roughness (Ra) of 0.1 µm. Subsequently, the article explores the CAE-PVD process and the coating’s microstructural evolution with emphasis on advances in macroparticles (MPs) formation and reduction. Further discussions are provided on the characterization of the coatings’ microstructural, mechanical, electrochemical and tribological properties. Most importantly, crucial analytical discussions highlighting the impact of deposition parameters namely: arc current, temperature and substrate bias on the coating properties are also provided. The examination of the analyzed literature revealed that the optimum tribological performance can be attained with a 70 to 100 A arc current, a substrate bias ranging from −100 to −200 V and a deposition temperature exceeding 300 °C. The article further explores advancements in coating doping, monolayer and multilayer coating architectures of CAE-PVD coatings. Finally, invaluable recommendations for future exploration by prospective researchers to further enrich the field of study are also provided.

Abstract: The corrosion problem of Mg alloy limits its application in many engineering fields. Plasma electrolytic oxidation (PEO) is an economical and eco-friendly technology that can create a dense oxide layer on Mg alloy, offering a solution to the corrosion issue. This research summarizes the use of PEO technology in developing corrosion-resistant coatings for Mg alloys and examines the growth mode and corrosion process of PEO coatings. It is concluded that current efforts to enhance the corrosion resistance of PEO coatings on Mg alloys can be categorized into two approaches: improving the internal structure of the coating and enhancing the phase composition. This includes optimizing coating thickness, roughness, and density; repairing micropores and cracks; and introducing corrosion-resistant compounds by doping. Micropores and cracks are identified as vulnerable points for corrosion, and sealing is an effective strategy to address this. By modifying the phase composition of the coating, corrosion occurrence can be minimized, significantly boosting the corrosion resistance of Mg alloys. Finally, future challenges and potential advancements in corrosion-resistant PEO coatings for Mg alloys are discussed.

Abstract: During surgery and after, pathogens can contaminate indwelling and implanted medical devices, resulting in serious infections. Microbial colonization, infection, and later biofilm formation are major complications associated with the use of implants and represent major risk factors in implant failure. Despite the fact that aseptic surgery and the use of antimicrobial medications can lower the risk of infection, systemic antibiotic use can result in a loss of efficacy, increased tissue toxicity, and the development of drug-resistant diseases. This work explores the advancements in antimicrobial coatings for head-related implantable medical devices, addressing the critical issue of infection prevention. It emphasizes the significance of these coatings in reducing biofilm formation and microbial colonization and highlights various techniques and materials used in creating effective antimicrobial surfaces. Moreover, this article presents a comprehensive overview of the current strategies and future directions in antimicrobial coating research, aiming to improve patient outcomes by preventing head-related implant-associated infections.

Abstract: Cast Al-Si alloys, recognized for their excellent mechanical properties, constitute one of the most widely employed non-ferrous substrates in several sectors, and are particularly relevant in the transport industry. Nevertheless, these alloys also display inherent limitations that significantly restrict their use in several applications. Among these limitations, their low hardness, low wear resistance, or limited anti-corrosion properties, which are often not enough when the component is subjected to more severe environments, are particularly relevant. In this context, surface modification and the development of coatings are essential for the application of cast Al-Si alloys. This review focuses on the development of coatings to overcome the complexities associated with improving the performance of cast Al-Si alloys. Against this background, plasma electrolytic oxidation (PEO), an advanced electrochemical treatment that has revolutionized the surface modification of several metallic alloys in recent years, emerges as a promising approach. Despite the growing recognition of PEO technology, the achievement of high-performance coatings on cast Al-Si is still a challenge nowadays, for which reason this review aims to provide an overview of the PEO treatment applied to these alloys. In particular, the impact of the electrolyte chemical composition on the properties of the coatings obtained on different alloys exposed to harsh environments has been analyzed and discussed. By addressing the existing gaps and challenges, this paper contributes to a better understanding of the intricacies associated with the development of robust PEO coatings on cast Al-Si alloys.

Abstract: Medical-grade stainless steel (MSS) is one of the most widely used materials for implantable devices in biomedical applications, including orthopedic stents, dental implants, cardiovascular stents, cranial fixations, and surgical suture materials. Implants are exposed to corrosive body fluids containing chlorides, proteins, and amino acids, resulting in corrosion, wear, toxicity, inflammation, infection, and failure. MSS-based materials exhibit improved corrosion and mechanical resistance and suppress the degradation and release of toxic metal ions. Although MSS is manufactured with a passivating metal oxide layer, its anti-corrosion performance against chlorides and chemicals in body fluids is insufficient. Implants require biocompatibility, bioactivity, hemocompatibility, and sustainability. Antimicrobial activity and sustained drug release are also crucial factors. Therefore, stainless steel with desirable multifunction is in great clinical demand. This comprehensive review summarizes recent advances in the surface modification of MSS-based implants and their biomedical applications, especially in dentistry.

Abstract: Carbonation is one of the critical issues affecting the durability of reinforced concrete. Evaluating the depth of concrete carbonation is of great significance for ensuring the quality and safety of construction projects. In recent years, various prediction algorithms have been developed for evaluating concrete carbonation depth. This article provides a detailed overview of the existing prediction models for concrete carbonation depth. According to the data processing methods used in the model, the existing prediction models can be divided into mathematical curve models and machine learning models. The machine learning models can be further divided into the following categories: artificial neural network model, decision tree model, support vector machine model, and combined models. The basic idea of the mathematical curve model is to directly establish the relationship between the carbonation depth and age of concrete by using certain function curves. The advantage of the mathematical curve model is that only a small amount of experimental data is needed for curve fitting, which is very convenient for engineering applications. The limitation of the curve model is that it can only consider the influence of some factors on the carbonation depth of concrete, and the prediction accuracy cannot be guaranteed. The advantage of using the machine learning model to predict the carbonation depth of concrete is that many factors can be considered at the same time. When there are sufficient experimental data, the trained machine learning model can give more accurate prediction results than the mathematical curve model. The main defect of the machine learning model is that it needs a lot of experimental data as training samples, so it is not as convenient as the mathematical curve model in engineering applications. A future research direction may be to combine a machine learning model with a mathematical curve model to evaluate the carbonation depth of concrete more accurately.

Abstract: Thermal barrier coatings (TBCs) are widely used to improve the oxidation resistance and high-temperature performance of nickel-based superalloys operating in aggressive environments. Among the TBCs, aluminide coatings (ACs) are commonly utilized to protect the structural parts of jet engines against high-temperature oxidation and corrosion. They can be deposited by different techniques, including pack cementation (PC), slurry aluminizing or chemical vapor deposition (CVD). Although the mentioned deposition techniques have been known for years, the constant developments in materials sciences and processing stimulates progress in terms of ACs. Therefore, this review paper aims to summarize recent advances in the AC field that have been reported between 2019 and 2023. The review focuses on recent advances involving improved corrosion resistance in salty environments as well as against high temperatures ranging between 1000 °C and 1200 °C under both continuous isothermal high-temperature exposure for up to 1000 h and cyclic oxidation resulting from AC application. Additionally, the beneficial effects of enhanced mechanical properties, including hardness, fatigue performance and wear, are discussed.

Abstract: The growing interest in eco-friendly alternatives has sparked research into essential oils as corrosion inhibitors, offering an innovative approach. Investigating their unique properties, researchers aim to advance corrosion engineering for a sustainable future. Despite promising lab results, the exact mechanism of their action in corrosion engineering is not fully understood, highlighting the need for further exploration. Using computational modeling, we explored how grape seed oil (GSO) compounds interact with carbon steel (C38) surfaces, unraveling the inhibitive properties against corrosion. Employing various simulation methods, such as density functional theory (DFT), density functional-based tight-binding (DFTB), and molecular dynamics (MD), this study validates experimental findings and unveils novel insights into the underlying mechanisms of these interactions. Quantitative analysis quantifies the inter- and intramolecular synergistic effect and suggests that the LA@OA promotes the charge-transfer process. DFTB calculations reveal that the synergistic action in the parallel adsorption configuration of LA and OA molecules is sufficiently strong to form a stable adsorption layer on the Fe surface with a large negative value of Eads (6.74 eV). Experimental results demonstrated that the inhibition performance of GSO extract exhibited a notable increase with increasing concentrations, reaching a higher efficiency of 79% at 0.5 g/L of GSO. EIS results demonstrated that the existence of the GSO inhibitor film increases the resistance of the charge transfer (about 80 Ω cm2 at 0.5 g/L), indicating the superior barrier anticorrosion properties of the formed film. The theoretical results validate the exceptional anticorrosion performance and provide compelling evidence of the remarkable ability to prevent corrosion of C38 substrate. The findings offer potential pathways for the development of eco-friendly alternatives and interestingly provide a foundation understanding in the field.

Abstract: Electrochemical Impedance Spectroscopy (EIS) is a non-destructive and powerful technique for characterizing corrosion systems, allowing for the evaluation of surface reaction mechanisms, mass transport, kinetic evolution, and corrosion levels of materials. This study aims to analyze the progression of corrosion using EIS, with a focus on the influence of organic coating thickness. For this purpose, layers of high-purity epoxy paint were applied to carbon steel plates with thicknesses of 50 µm, 80 µm, and 100 µm. During the research, a direct correlation was observed between coating thickness and corrosion resistance, emphasizing the importance of identifying the optimal thickness for each type of coating. Additionally, it was found that thicker coatings may experience electrode penetration due to the tensions generated during deposition, resulting in cracks between the layers, while thinner coatings allow electrolyte penetration as they do not provide adequate protection to the base steel. Therefore, the 80 µm thickness demonstrated greater resistance to corrosion compared to the other tested thicknesses.

Abstract: Aluminum alloys are extensively used to manufacture mechanical components. However, when exposed to alkaline environments, like lubricants, refrigerants, or detergents, they can be corroded, reducing their durability. For this reason, the aim of this study is to investigate the influence of aggressive alkaline solutions (i.e., pH and presence of chlorides) on the corrosion resistance of three aluminum alloys (AA 5083-H111, AA 6082-T6, and AA 7075-T6) with and without anodizing treatments. Open circuit potential (EOCP) and anodic polarization measurements were carried out and typical corrosion parameters such as corrosion current density (icor) and corrosion rate (CR) were determined. Morphology of the corrosion attack and samples microstructure were investigated by scanning electron microscope. Results show that corrosion behavior of the three investigated alloys is influenced by (i) the aggressiveness of the testing environments; (ii) the thickness of the anodizing treatment; (iii) the alloy chemical composition; (iv) the distribution of intermetallic phases in the aluminum matrix. Moreover, three galvanic series have been built also testing other metallic alloys commonly used in mechanical applications, i.e., carbon steel (C40), stainless-steel (AISI 304), and Cu-based alloys (Cu-Ni alloy and CW 617 N, respectively). Results clearly indicate that galvanic series play a fundamental role when it is necessary to select an alloy for a specific environment, highlighting the thermodynamic conditions for corrosion occurrence. On the other hand, kinetic measurements and microstructural studies carried out on the three aluminum alloys stress the importance of the surface treatments and relevant thickness as well as the effect of metal exposure. Future work will involve the study of other surface treatments on aluminum alloys and the evaluation of their corrosion behavior in acidic environments.

Abstract: The spinning speed parameter plays a crucial role in determining the properties of an n-TiO2/ZnO bilayer thin film fabricated using the sol–gel spin-coating technique, especially for solar cell applications. In this study, various spinning speeds were employed on an n-TiO2/ZnO bilayer thin film, and characterizations were conducted, such as morphological, structural, and optical properties. The findings revealed that the optimal conditions for the thin film were achieved at a spinning speed of 3000 rpm. Under this condition, a homogenous and compact surface morphology was observed, with an even distribution of ZnO grains. The successful fabrication of an n-TiO2/ZnO bilayer thin film was confirmed by the presence of characteristic peaks for both TiO2 and ZnO. Obviously, three dominant ZnO orientation peaks, which included (100), (002), and (101) were identified. The prevalence of the (002)-ZnO orientation plane indicated a high-quality structure with excellent crystallinity. In terms of optical properties, the achievement of high transmittance up to 75% resembles the high transparency of the thin film. The optical energy of the n-TiO2/ZnO bilayer thin film is estimated at 3.10 eV. In summary, the spinning speed parameter played a pivotal role in enhancing various properties of the thin film, making it a significant factor in its development for diverse applications.

Abstract: Phytochemical-rich natural extracts have recently attracted intense attention as green corrosion inhibitors and costly benign coating components for the protection of metallic structures of immense commercial importance. Herein, various methods were applied to assess the corrosion protection efficiency of a methanolic extract of parsley (Petroselinum crispum) (PCE) on carbon steel C37 in 1 M HCl. Initially, the chemical profile of PCE was analyzed using gas chromatography/mass spectrometry (GC/MS), and myristicin and apiol were identified as the main components. The results from the weight loss, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP) techniques revealed a substantial reduction in the corrosion rate upon the use of PCE, with a maximum inhibition efficiency of 92% at 1 g L−1 PCE. To optimize the performance, the corrosion behavior was investigated over a temperature range of 303–333 K and for concentrations of 0.1–1 g L−1. The inhibition effectiveness increased at higher concentrations of PCE, whilst it decreased when the temperature was elevated. The query suggests that the adsorption process involves both physical and chemical mechanisms. The adsorption of PCE onto C37 was well described by the Langmuir adsorption isotherm. The data were used to determine the activation energy and thermodynamic parameters. The PCE coating acted as a mixed-type inhibitor, hampering both cathodic and anodic corrosion reactions. SEM further confirmed the formation of a protective coating film on the steel surface when exposed to PCE. UV-Vis and XRD were implemented to understand the inhibition mechanism and formed products at the microscopic and spectroscopic levels. Hence, the green PCE inhibitor may potentially be applied in corrosion mitigation due to its high corrosion protection efficacy and its environmentally benign nature.

Abstract: The aim and the novelty of the present review article was to provide the literature with a collective study focusing on the migration and safety issues in plastic food packaging materials that have been raised in recent years and proposing the use of safer and biodegradable ones. The conventional packaging materials used for the preservation of foods may exhibit many disadvantages that are related to the migration of micromolecular chemical substances incorporated in the packaging material net to the packaged food. There are many chemical substances in the matrix of plastic packaging materials and epoxy-resins that are used in food packaging materials, varnishes, and can coatings. Many migrants have high toxicity, such as acetaldehyde, antimony, antimony (III) oxide, 2,4-di-tert-butylphenol, tris (2,4-di-tert-butylphenol) phosphate, tris(2,4-di-tert-butylphenyl) phosphite, bisphenol A, and the plasticizers di(2-ethylhexyl) phthalate), di-n-butyl phthalate, benzyl-butylphthalate, di-isononylphthalate, and di-isododecylphthalate. It is therefore necessary to take a detailed look at the migrants in conventional packaging materials (plastics) used for foods, point out the migration of certain compounds into foods and the need to reconsider their use, and establish updated protocols for the safety of consumers and the industrial production of biodegradable packaging materials (films or coatings) based on natural sources.

Abstract: Miniaturization is a dominant trend in machine building which requires the use of advanced techniques of manufacturing and control. Apart from dimensional and shape precision of miniaturized components, surface geometry, particularly roughness and so-called microroughness that results from the use of advanced treatment techniques, plays an important role in correct assembly, reliable operation and durability of the whole machine. The selection of filtration method in surface geometry of micro-objects can be a substantial problem. The authors of the paper propose to use wavelet filtration in digital processing of a point cloud to remove measurement noise and not to change the surface character of the measured object. Also, the authors propose, in this paper, some criteria for selecting the number of wavelet filtration levels based on minimalization of the RMS value. It is supposed to improve the efficiency of low-pass filtration of small areas of the surface, particularly compared to traditional λs Gaussian filtration.

Abstract: The use of coatings on cutting tools offers several advantages from the point of view of wear resistance. A recent technique with great coating deposition potential is PVD HiPIMS. TiAlN-based coatings have good resistance to oxidation due to the oxide layer that is formed on their surface. However, by adding doping elements such as Vanadium, it is expected that the wear resistance will be improved, as well as its adhesion to the substrate surface. INCONEL® 718 is a nickel superalloy with superior mechanical properties, which makes it a difficult-to-machine material. Milling, due to its flexibility, is the most suitable technique for machining this alloy. Based on this, in this work, the influence of milling parameters, such as cutting speed (Vc), feed per tooth (fz), and cutting length (Lcut), on the surface integrity and wear resistance of TiAlVN-coated tools in the milling of INCONEL® 718 was evaluated. The cutting length has a great influence on the process, with the main wear mechanisms being material adhesion, abrasion, and coating delamination. Furthermore, it was noted that delamination occurred due to low adhesion of the film to the substrate, as well as low resistance to crack propagation. It was also observed that using a higher cutting speed resulted in increased wear. Moreover, in general, by increasing the milling parameters, machined surface roughness also increased.

Abstract: Titanium alloy is widely used as oil drill pipe material because of its light weight, high strength, good toughness, corrosion resistance, fatigue resistance, and good process performance. However, due to its low hardness, poor wear resistance, serious oxidation at high temperature (700 °C), and difficulty in lubrication, in oil and gas field exploration and development drilling, especially in deep wells, high displacement wells, horizontal wells, and highly deviated wells, wear and tear are prone to occur. The application and development of titanium alloys are greatly limited. This paper introduces the research status of the common surface modification technologies of titanium alloys, such as laser cladding, magnetron sputtering, plasma spraying, micro arc oxidation, etc. It points out the improvement effect of various modification technologies on the wear resistance and high-temperature oxidation resistance of titanium alloys and discusses the advantages and disadvantages of various modification technologies. A proposed method for enhancing the wear resistance and high-temperature oxidation resistance of titanium alloys was finally introduced, and its potential for future development was investigated.

Abstract: To fulfill the need to limit automotive emissions, reducing vehicle weight is widely recommended and achieved in many ways, both by the construction of individual elements of the vehicle and by the selection of light materials, including Al alloys. Connecting these elements with each other and with elements made of iron alloys can be realized, inter alia, by welding or stir welding. However, the quality of the welds obtained varies widely and depends on many design, operational, and environmental factors. The present study focused on a review of various welding techniques used to join both similar and dissimilar Al alloys utilized in the automotive industry, the effect of various process parameters on weld quality, and the phenomena observed in such welds. The research methodology was based on the analysis of the content of articles from main databases. Apart from capturing the current state of the art, this review evaluates reaching the possible highest joint quality and welding process disadvantages such as porosity, poor surface quality, a tendency toward hot cracking, and low ductility for the Al alloys applied in the automotive industry.

Abstract: Ti and Ti alloys are employed in demanding industries such as aerospace, automotive, biomedical, aeronautic, structural, naval, and chemical, thanks to their resistance to corrosion due to the formation of the TiO2 film on the surface. Diverse research has established that different corrosive media could attack the oxide layer. One way to generate a stable, compact, and continuous oxide film is through anodizing treatment. The efficiency of anodization depends on diverse factors such as the microstructure, chemical composition of alloys, pH of electrolyte, time, and temperature of anodizing. This review aims to examine the corrosion resistance of the anodized layer on Ti and Ti alloys, with different parameters. The discussion is centered on the influence of the different parameters and alloy properties in the effectivity of anodizing when they are characterized by electrochemical techniques while studying the behavior of oxide.

Abstract: It is difficult for traditional aluminum alloy manufacturing technology to meet the requirements of large-scale and high-precision complex shape structural parts. Wire Arc additive manufacturing technology (WAAM) is an innovative production method that presents the unique advantages of high material utilization, a large degree of design freedom, fast prototyping speed, and low cast. As a result, WAAM is suitable for near-net forming of large-scale complex industrial production and has a wide range of applications in aerospace, automobile manufacturing, and marine engineering fields. In order to serve as a reference for the further development of WAAM technology, this paper provides an overview of the current developments in WAAM both from the digital control system and processing parameters in summary of the recent research progress. This work firstly summarized the principle of simulation layering and path planning and discussed the influence of relative technological parameters, such as current, wire feeding speed, welding speed, shielding gas, and so on. It can be seen that both the welding current and wire feeding speed are directly proportional to the heat input while the travel speed is inversely proportional to the heat input. This process regulation is an important means to improve the quality of deposited parts. This paper then summarized various methods including heat input, alloy composition, and heat treatment. The results showed that in the process of WAAM, it is necessary to control the appropriate heat input to achieve minimum heat accumulation and improve the performance of the deposited parts. To obtain higher mechanical properties (tensile strength has been increased by 28%–45%), aluminum matrix composites by WAAM have proved to be an effective method. The corresponding proper heat treatment can also increase the tensile strength of WAAM Al alloy by 104.3%. In addition, mechanical properties are always assessed to evaluate the quality of deposited parts. The mechanical properties including the tensile strength, yield strength, and hardness of the deposited parts under different processing conditions have been summarized to provide a reference for the quality evaluation of the deposition. Examples of industrial products fabricated by WAAM are also introduced. Finally, the application status of WAAM aluminum alloy is summarized and the corresponding future research direction is prospected.

Abstract: To obtain dual functions of antibacterial and self-healing of a coating, nano-silver solution microcapsules coated with urea formaldehyde resin were selected for antibacterial agents, and rosin-modified shellac microcapsules coated with melamine formaldehyde resin were selected for repairing agents. The optical, mechanical, antibacterial, self-healing, and other physicochemical properties of the coatings were analyzed. The method of adding two microcapsules independently did not affect the coating’s hardness. When the primer was prepared by self-healing microcapsules and the topcoats were prepared by antibacterial microcapsules, the hardness of the prepared coatings was maintained at 3 H, with the adhesion up to class 2, the impact strength up to 18 kg·cm, and the roughness as low as 1.144 µm. The elongation at fracture of the coatings prepared by adding microcapsules independently was improved by 2.2%. The self-healing microcapsules release the repair agents to improve the mechanical properties of the coatings. In terms of the antibacterial properties of the coatings, the method that involves adding the microcapsules independently is better than mixed adding. Against Escherichia coli, the antibacterial rate of coatings prepared by adding microcapsules independently reached 82%. Against Staphylococcus aureus, the antibacterial rate of coatings reached 83.3%. At the same time, the self-healing rate was up to 41.1%. The two microcapsules were added to the water-based coating independently to obtain antibacterial and self-healing functions with good comprehensive properties. By modifying coatings on the Andoung wood (Monopetalanthus spp.) with antibacterial microcapsules and self-healing microcapsules, it is possible to obtain good antibacterial properties, further protect the wood substrate, and broaden the application range of functional coatings.

Abstract: The versatility, contribution to sustainability, and diversity of applications of bacterial cellulose require large-scale production processes and new alternatives in terms of biological systems that, under controlled conditions, favor the growth and production of this biomaterial. This review article describes the technologies developed and the advances achieved in regard to the production of bacterial cellulose on a small and large scale, according to the findings evidenced in the scientific literature in the last ten years. A review, based on the guidelines in the PRISMA® methodology, of a selection of articles was carried out, with a Cohen’s Kappa coefficient of 0.465; scientific databases, such as Web of Science, SCOPUS, PubMed, Taylor and Francis, and ProQuest, were considered. There is a wide variety of bacterial pulp production systems and the design of such a system is based on the type of cellulose-producing bacteria, oxygen requirements, mixing and agitation, temperature control, sterilization and cleaning requirements, and production scalability. The evolution in the development of bioreactors for bacterial cellulose has focused on improving the production process’s efficiency, productivity, and control, and adapting to the specific needs of bacterial strains and industrial applications.