Chemical Processing 

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Abstract: The catalysts used in acrylonitrile reactors are expensive, costing up to $30 per lb. Typical losses for a reactor with a conventional cyclone system are 200 lb. per day to 400 lb. per day. There are also indirect costs associated with catalyst losses, such as those caused by plugging and downstream erosion. Substantial savings and fast payback can often be achieved by installing improved cyclone systems to recover more of the valuable catalyst.