https://iopscience.iop.org/article/10.1088/1361-6463/ab9c6a/pdf

The 2020 photovoltaic technologies roadmap

The sustainability of the global energy production systems involves new renewable energies and the improvement of the existing ones. Photovoltaic industry is growing thanks to the development of new technologies that increase the performance of photovoltaic systems. These systems are commonly subject to harsh environmental conditions that decrease their energy production and efficiency. In addition, current photovoltaic technologies are more sophisticated, and the size of photovoltaics solar plants is growing. Under this framework, research on failures and degradation mechanisms, together with the improvement of maintenance management, becomes essential to increase the performance, efficiency, reliability, availability, safety, and profitability of these systems. To assess maintenance needs, this paper presents a double contribution: an exhaustive literature review and updated survey on maintenance of photovoltaic plants, and a novel analysis of the current state and a discussion of the future trends and challenges in this field. An analysis of the main faults and degradation mechanisms is done, including the causes, effects, and the main techniques to detect, prevent and mitigate them.

/pdf/survey-of-maintenance-management-for-photovoltaic-power-uj9u0l9pac.pdf

Survey of maintenance management for photovoltaic power systems

Projection of the photovoltaic waste in Spain until 2050

Copper‐plated interconnects were widely adopted for volume manufacture of integrated circuits after more than a decade of intensive research to demonstrate that use of Cu would not impact device reliability. However, although Cu‐plated metallisation promises significantly reduced costs for Si photovoltaics, its adoption in manufacturing has not gained the same traction. This review identifies some key challenges facing the introduction of Cu‐plated metallisation for Si photovoltaics. These include the following: (1) increased carrier recombination due to the use of Cu for metal contact formation; (2) reduced module reliability due to adhesion or contact integrity failures; and (3) limited availability of cost‐effective processes and equipment for metal plating. For integrated circuits, Cu's low electrical resistance and high resistance to electromigration provided an impetus for the large investment in process development that was required to realise Cu‐plated interconnects. However, the technical advantages of using Cu for Si solar cell contacts are not as compelling, as solar cells can tolerate larger feature sizes thus reducing the criticality of the contact metal's conductivity and electromigration properties. Additionally, for Si photovoltaics, low cost is paramount, and new challenges arise from the need for modules to absorb light and operate in the field for 25+ years in diverse outdoor climates. However, with the scale of Si photovoltaic manufacturing expected to increase dramatically in the next decade, the use of large quantities of silver for cell metallisation will provide an incentive to address reliability concerns regarding the use of Cu for Si photovoltaic metallisation.

Challenges facing copper-plated metallisation for silicon photovoltaics: Insights from integrated circuit technology development

Quasi-static structural finite-element models of an aluminum-framed crystalline silicon photovoltaic module and a glass–glass thin-film module were constructed and validated against experimental measurements of deflection under uniform pressure loading. Specific practices in the computational representation of module assembly were identified as influential to matching experimental deflection observations. Additionally, parametric analyses using Latin hypercube sampling were performed to propagate input uncertainties related to module materials, dimensions, and tolerances into uncertainties in simulated deflection. Sensitivity analyses were performed on the uncertainty quantification datasets using linear correlation coefficients and variance-based sensitivity indices to elucidate key parameters influencing module deformation. Results identified edge tape and adhesive material properties as being strongly correlated to module deflection, suggesting that optimization of these materials could yield module stiffness gains at par with the conventionally structural parameters, such as glass thickness. This exercise verifies the applicability of finite-element models for accurately predicting mechanical behavior of solar modules and demonstrates a workflow for model-based parametric uncertainty quantification and sensitivity analysis. Applications of this capability include the assessment of field environment loads, derivation of representative loading conditions for reduced-scale testing, and module design optimization, among others.

Effects of Photovoltaic Module Materials and Design on Module Deformation Under Load

Continued growth of PV system deployment would be enhanced by quantitative, low-uncertainty predictions of the degradation and failure rates of PV modules and systems. The intended product lifetime (decades) far exceeds the product development cycle (months), limiting our ability to reduce the uncertainty of the predictions for this rapidly changing technology. Yet, business decisions (setting insurance rates, analyzing return on investment, etc.) require quantitative risk assessment. Moving toward more quantitative assessments requires consideration of many factors, including the intended application, consequence of a possible failure, variability in the manufacturing, installation, and operation, as well as uncertainty in the measured acceleration factors, which provide the basis for predictions based on accelerated tests. As the industry matures, it is useful to periodically assess the overall strategy for standards development and prioritization of research to provide a technical basis both for the standards and the analysis related to the application of those. To this end, this paper suggests a tiered approach to creating risk assessments. Recent and planned potential improvements in international standards are also summarized.

Qualification Testing versus Quantitative Reliability Testing of PV – Gaining Confidence in a Rapidly Changing Technology

Evaluation of Dynamic Mechanical Loading as an Accelerated Test Method for Ribbon Fatigue

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Qualification Testing versus Quantitative Reliability Testing of PV – Gaining Confidence in a Rapidly Changing Technology

Evaluation of Dynamic Mechanical Loading as an Accelerated Test Method for Ribbon Fatigue