A polyurethane-modified polyisocyanurate (PU-PIR) foam exhibiting improved thermal stability is provided. The foam has incorporated therein a high molecular weight ammonium polyphosphate (APP). APP is employed as a partial or complete substitute for flame retardants conventionally employed in PU-PIR foams. The foams of the invention exhibit excellent and improved thermal stability characteristics as compared to foams to which no APP has been added.

Thermal stability of polyurethane-modified polyisocyanurate foam

A free-flowing, stable liquid flame retardant mixture comprised of or formed by mixing together components comprised of: A) at least one organic halogen-containing reactive flame retardant in which the halogen is bromine, chlorine or both; and B) a liquid additive that is comprised of at least one aliphatic polyepoxide of the formula R(EP)n, wherein R is a straight chain or branched chain aliphatic moiety which consists of carbon, hydrogen, and optionally, one or more ether oxygen atoms and/or one or more epoxy oxygen atoms; Ep is a terminal epoxy group: and n is a whole or fractional number in the range of 2 to about 6. Such mixtures can be effectively used in the preparation of flame retardant rigid polyurethanes and rigid foams thereof, and rigid polyisocyanurates and rigid foams thereof. Component B) serves as an effective hardener for such polymers and foams. It is preferable to include in the liquid flame retardant mixture one or more phosphorus-containing flame retardant additives such a fully-esterified ester of a pentavalent acid of phosphorus, e.g., an organic phosphate or organic phosphonate.

Flame retardant polyurethanes and additives therefor

Polymeric foam composites (PFCs) containing a polyurethane or polyisocyanurate foam can pass both ceiling and wall portions of the United Building Code 26-3 Room Corner Burn Test and can meet requirements for Factory Mutual 4880 approval. Polymeric foam composites of the present invention have a front face with an exposed metal sheet. Polymeric foams in the PFCs contain at least 4 weight-percent halogen, at least 10 percent of which comes from a highly-halogenated compound, at least 0.25 weight-percent phosphorous, and a residual blowing agent composition that contains less than 50 weight-percent chlorofluorocarbons and hydrochlorofluorocarbons. The polymeric foam also contains flame-retarding fibers at an average concentration of at least one weight-percent, based on combined foam and fiber weight, within 0.125 inches (3.2 millimeters) of the foam's front surface.

Polymeric foam composites that meet factory material 4880 requirements

The present invention relates to flame retarded polyurethane foam formulations with low smoke performance.

Flame retarded polyurethane foam formulations with low smoke performance

Polyol compositions comprising a polyol and a halogenated flame retardant are stabilized for storage and handling by the addition of a stabilizing amount of an amine.

Stabilized flame retardant polyol composition

A flame retardant polyurethane-modified polyisocyanurate foam composition containing a flame retardant amount of a normally liquid flame retardant polyol ester. The polyol ester is prepared by a process comprising reacting a halogen containing anhydride of a dicarboxylic acid or a mixture of said anhydrides with 2 to about 10 moles of an aliphatic diol or mixture of diols per mole of said anhydride to obtain a substantially fully esterified halogen containing product.

Flame retardant polyurethane modified polyisocyanurate

A flame retardant polyurethane-modified polyisocyanurate foam composition containing a flame retardant amount of a normally liquid flame retardant polyol ester. The polyol ester is prepared by a process comprising reacting a halogen containing anhydride of a dicarboxylic acid or a mixture of said anhydrides with an aliphatic polyol having at least three hydroxy groups and an aliphatic diol, to obtain a substantially fully esterified halogen containing product.

Flame retarded polyisocyanurate foam made from polyol derived from halogen containing dicarboxylic acid anhydride

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Flame retardant polyurethane modified polyisocyanurate

Flame retarded polyisocyanurate foam made from polyol derived from halogen containing dicarboxylic acid anhydride