Manufacturing of multiscale structured surfaces

Metallised polypropylene film capacitors (MPPFCs) are widely used in power electronics and are generally degraded by elevated temperatures. This work aims to determine the relationships between the structural changes of MPPFC and the microstructural variations of the PP film during the thermal ageing of MPPFC at 100°C for 38 days. The capacitance of MPPFC has a slight decrease during thermal ageing. However, the breakdown voltage of the MPPFC decreases by 39.4% by the ageing. The partial discharge (PD) number of MPPFC increases linearly with ageing time. The tear-down analysis of the MPPFC reveals that the molecular structure of the PP film has not been altered but has led to molecular chain scission and the generation of some polar fragments/groups. Meanwhile, the relative permittivity of the PP films rises as the ageing time increases. Moreover, thermal ageing causes the conversion of aluminum to alumina in the metallised electrode, which is hydrophilic for polar groups and leads to an adhesion effect between the metallised electrodes and the PP film. Contact angle measurements prove that the surface hydrophilicity of the PP sample increased after thermal ageing. Therefore, the PD/breakdown voltage in the MPPFC increases/decreases due to the uneven adhesion of the metallised PP film. 

Revisiting the thermal ageing on the metallised polypropylene film capacitor: from device to dielectric film

Iridium (Ir)-based materials are known to be state-of-the-art electrocatalysts for catalyzing the oxygen evolution reaction (OER) in proton-exchange membrane (PEM) water electrolysis. However, it r...

Ultrafine-Grained Porous Ir-Based Catalysts for High-Performance Overall Water Splitting in Acidic Media

Ultra-lightweight ceramic scaffolds with simultaneous improvement of pore interconnectivity and mechanical strength

As an efficient energy-saving piece of equipment, an air-source heat pump can not only reduce the energy consumption required for heating, but can also reduce the pollution from fossil consumption. However, when an air-source heat pump operates under low temperatures and high humidity, the heat exchanger surface of its outdoor evaporator often get covered with frost. The growth of the frost layer seriously affects the operation efficiency of the equipment and limits its engineering application. Looking for materials that can actively inhibit frost forming is a good strategy to solve the problem mentioned above. Numerous studies show that a hydrophilic surface (contact angle less than 90°) can inhibit the normal freezing process. Manufacturing nanostructures on the surface also affect frosting performance. In this paper, nanoporous hydrophilic aluminum sheets, with contact angles of 47.8° (Sample 2), 35.9° (Sample 3), and 22.9° (Sample 4), respectively, were fabricated by the anodic oxidation method. The frosting performance of the nanoporous hydrophilic aluminum was studied compared with polished aluminum, with a contact angle of 60.2° (Sample 1). The frosting performance of the aluminum surface was systematically studied by observing the frost structure from top and side cameras and measuring the frost thickness, frost mass, and frosting rate. It was found that nanoporous hydrophilic aluminum can reduce the frost thickness and frost mass. The frost mass reduction rate of sample 2 reached a maximum of 65.9% at the surface temperature of −15 °C, under test conditions. When the surface temperature was −15 °C, the frosting rate of Sample 2 was 1.71 g/(m2·min), which was about one-third of that on sample 1 (polished aluminum). Nanoporous hydrophilic aluminum behaved better at lessening frost than polished aluminum, which revealed that manufacturing nanopores and promoting hydrophilicity can delay the formation of frost.

Frosting Performance of a Nanoporous Hydrophilic Aluminum Surface

On hydrophilicity improvement of the porous anodic alumina film by hybrid nano/micro structuring

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On hydrophilicity improvement of the porous anodic alumina film by hybrid nano/micro structuring