DAMASK – The Düsseldorf Advanced Material Simulation Kit for modeling multi-physics crystal plasticity, thermal, and damage phenomena from the single crystal up to the component scale

This is a viewpoint paper on recent progress in the understanding of the microstructure–property relations of advanced high-strength steels (AHSS). These alloys constitute a class of high-strength, formable steels that are designed mainly as sheet products for the transportation sector. AHSS have often very complex and hierarchical microstructures consisting of ferrite, austenite, bainite, or martensite matrix or of duplex or even multiphase mixtures of these constituents, sometimes enriched with precipitates. This complexity makes it challenging to establish reliable and mechanism-based microstructure–property relationships. A number of excellent studies already exist about the different types of AHSS (such as dual-phase steels, complex phase steels, transformation-induced plasticity steels, twinning-induced plasticity steels, bainitic steels, quenching and partitioning steels, press hardening steels, etc.) and several overviews appeared in which their engineering features related to mechanical properties and forming were discussed. This article reviews recent progress in the understanding of microstructures and alloy design in this field, placing particular attention on the deformation and strain hardening mechanisms of Mn-containing steels that utilize complex dislocation substructures, nanoscale precipitation patterns, deformation-driven transformation, and twinning effects. Recent developments on microalloyed nanoprecipitation hardened and press hardening steels are also reviewed. Besides providing a critical discussion of their microstructures and properties, vital features such as their resistance to hydrogen embrittlement and damage formation are also evaluated. We also present latest progress in advanced characterization and modeling techniques applied to AHSS. Finally, emerging topics such as machine learning, through-process simulation, and additive manufacturing of AHSS are discussed. The aim of this viewpoint is to identify similarities in the deformation and damage mechanisms among these various types of advanced steels and to use these observations for their further development and maturation.

/pdf/current-challenges-and-opportunities-in-microstructure-4ruzdmwooi.pdf

Current Challenges and Opportunities in Microstructure-Related Properties of Advanced High-Strength Steels

https://onlinelibrary.wiley.com/doi/pdf/10.1002/adem.201901044

Solving Material Mechanics and Multiphysics Problems of Metals with Complex Microstructures Using DAMASK—The Düsseldorf Advanced Material Simulation Kit

The intent of this work is to numerically investigate the effect of second phase morphology on damage evolution characteristics of dual-phase (DP) steels. A strain gradient enhanced crystal plasticity framework is used in order to capture the deformation heterogeneity caused by lattice orientations and microstructural size effects. The investigation is focused on two different martensite distributions (banded and random) that are relevant for industrial applications. The effects of martensite morphology are compared by artificially generated 2D plane strain microstructures with initial void content. The Representative volume elements (RVEs) are subjected to tensile deformation imposed by periodic boundary conditions. Evolution of voids are analyzed individually as well as a whole and characterized with respect to average axial strain. It is found that during stretching voids exhibit varying evolution characteristics due to generation of inhomogeneous strain fields within the structure. The behavior of individual voids shows that the stress-state surrounding the void is different from the imposed far field macroscopic stress-state. The voids at the ferrite martensite interface and in ferrite grains of the randomly distributed martensite grow more than in the banded structure. On the other hand, voids formed by martensite cracking growth shows an opposite trend.

An RVE-Based Study of the Effect of Martensite Banding on Damage Evolution in Dual Phase Steels

Quenching & Partitioning (Q&P) steels owe their good strength-ductility combinations to the martensite/austenite (α’/γ) mechanical interactions and to the formation of mechanically-induced martensite (α′mech) through the transformation-induced plasticity (TRIP) effect. An essential role is played by carbon, whose distribution among the phases can be modified through the Q&P route. This study presents a methodology to systematically and quantitatively examine the influence of the α’/γ mechanical interactions on the overall work hardening of the steel with respect to the role of carbon in the martensite. The methodology rests on the generation of a 3D micro-mechanical model that allows to derive, by crystal plasticity simulations, the overall response of a mechanically-stable α’/γ virtual microstructure. In combination with theoretical knowledge on hardening, the comparison between the experimental and simulated mechanical responses enables the quantification of the influence of the martensite carbon content and distribution on the overall TRIP strengthening contribution of the steel. The approach is applied to two low carbon Q&P-processed α’/γ microstructures of similar initial volume fractions of austenite and α′mech formation kinetics with strain, but one containing a Nb-microaddition and displaying improved strength-ductility values. It is shown that the martensite strength and work hardening ability might additionally enhance or partially counteract the strengthening contribution from the austenite-to-α′mech transformation during uniaxial loading. The results of this study highlight that the processing-dependent properties of the carbon-depleted martensite should be considered in the optimization of Q&P processed steels. 

Analysis of work hardening mechanisms in Quenching and Partitioning steels combining experiments with a 3D micro-mechanical model

Multiscale tools are important for the development of multiphase steel grades within Tata Steel R&D. The spatial distribution and morphology of the hard and soft phases in the microstructure as well as their micromechanical properties influences strongly the macroscopic behaviour. To be able to predict the macroscopic response and be of use in an industrial research environment accurate modelling on microscale has to be coupled to efficient homogenization principles. A new algorithm, which extends the capabilities of voronoi tessellations has been developed capturing relevant microstructure parameters. In this paper we show the versatility of the algorithm in simulating many microstructure features in 2 and 3 dimensions and how it is used for micromechanical simulations.

A Microstructure Based Model for the Mechanical Behavior of Multiphase Steels

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A Microstructure Based Model for the Mechanical Behavior of Multiphase Steels