Due to the fact that bakery, pasta and flour confectionery products are produced mainly from premium or first-grade flour, which is poor in the content of nutrients and fiber, the issue of developing technology for new types of flour products based on whole-ground flour of different fineness is very relevant and in demand. In the production of wholemeal flour, all parts of the whole grain are used-germ, grain shells, and endosperm. Also, recently the shortage of quality wheat has been growing. Therefore, the use of whole-milled flour from low-class wheat varieties will solve the problem of meeting the needs of the population. Using ion-ozone technology for preparing bread, high-quality bakery products from third-class flour with high nutritional and biological value were obtained. Using the obtained system of equations and constraints, the optimal modes of ion-ozone cavitation processing of dough were determined by a nonlinear programming method, which, subject to all the constraints (limitations) on the dough quality, provided the maximum dough strength of y2 = 181.0% and the dough parameter values of C × 10-4 = 25 units/mg, P = 1 atm, and τ = 5 min, which, in compliance with all constraints (restrictions) on the bread quality, provided a maximum volume of z11 = 232.1 cm3. A new innovative technology was created to increase productivity, efficiency and shorten the preparation time of bread. The method of making bread with the effect of ion-ozone cavitation of dough is very important for the bread industry, which affects the effectiveness of whole wheat flour obtained from the lower class of wheat, increases the quality of bread, shortens the technological processes of production, and increases labor productivity indicators. This method increases the economic efficiency of bread-making industries and the productivity of bread. 

The innovative technology of dough preparation for bread by the accelerated ion-ozone cavitation method.

Collecting information on the use of kitchen appliances i.e. dough mixers is important to provide a more efficient and high-quality system and design. Nowadays, dough mixers that can only knead the dough are widely used to get a complete dough while saving time. Therefore, a dough mixer machine that operates with two functions such as McDuo Maker Machine is developed to save users time in kneading the dough as well as forming the finished dough into a cake according to the set mold. Currently, the machines developed in the market only work for kneading dough. Therefore, this machine is developed to produce a machine that can operate with two functions namely mixing the dough and forming the dough into a cake. 

Conceptual Design And Simulation Analysis Of Dough Mixer-Maker Machine

Kneading dough has a great influence on the processing of subsequent technological operations of the bakery production and products quality. The rheological properties change by mechanical action on the dough during kneading, and deep transformations of protein substances and changes in the properties of starch occurred. These changes cause accelerating the process of dough maturation and improvement of the bread quality in terms of specific volume, porosity structure and compressibility of the crumb. At the end of the dough kneading, a homogeneous elastoplastic capillary-porous mass containing flour, water, yeast and other components is formed and physical, colloidal, microbiological and enzymatic processes actively proceed in it. At the kneading stage, rheological properties of the dough are formed, on which the intensity of the fermentation process, the behavior of the dough during cutting depends. In the scientific and technical literature, there is absent the common point of view on the question about ways to intensify the process of dough kneading. The following parameters are mainly considered in various combinations: the geometric shape of the kneading machine capacity, the shape of the kneading blades and their location, the speed of the working body, the frequency of mechanical action on the kneading mass, the control of the test temperature. Methods of the complex intensification of the kneading process, based on the relationship of the main kneading machine parameters and changes in the rheological properties of the dough, are practically not considered in the scientific literature. One of the ways to intensify the process of dough kneading is the using of reinforced machining treatment. In the application of reinforced mechanical treatment the hydration capacity of the gluten increases, as a result, the water absorption by dough is increased by 1.0 to 1.5 %, which improves its rheological properties, quality and yield of bread.

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Конструктивные и технологические приемы интенсификации замеса теста и повышения качества хлеба

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Конструктивные и технологические приемы интенсификации замеса теста и повышения качества хлеба