The selection of a wheel profile is a topic of great interest as it can affect running performances and wheel wear, which needs to be determined based on the actual operational line. Most existing studies, however, aim to improve running performances or reduce contact forces/wear/rolling contact fatigue (RCF) on curves with ideal radii, with little attention to the track layout parameters, including curves, superelevation, gauge, and cant, etc. In contrast, with the expansion of urbanization, as well as some unique geographic or economic reasons, more and more railway vehicles shuttle on fixed lines. For these vehicles, the traditional wheel profile designing method may not be the optimal choice. In this sense, this paper presents a novel wheel profile designing method, which combines FaSrtip, wheel material loss function developed by University of Sheffield (USFD function), and Kriging surrogate model (KSM), to reduce wheel wear for these vehicles that primarily operate on fixed lines, for which an Sgnss wagon running on the German Blankenburg–Rubeland railway line is introduced as a case. Besides, regarding the influence of vehicle suspension characteristics on wheel wear, most of the studies have studied the lateral stiffness, longitudinal stiffness, and yaw damper characteristics of suspension systems, since these parameters have an obvious influence on wheel wear. However, there is currently little research on the relationship between the vertical suspension characteristics and wheel wear. Therefore, it is also investigated in this paper, and a suggestion for the arrangement of the vertical primary spring stiffness of the Y25 bogie is given.

/pdf/optimizing-wheel-profiles-and-suspensions-for-railway-4a1yddxsif.pdf

Optimizing wheel profiles and suspensions for railway vehicles operating on specific lines to reduce wheel wear: a case study

Out-of-roundness in railway wheels, in particular polygonal wear resulting in regular, multi-lobed, out-of-round wheels, has become a significant problem in recent years. It is of concern to railway operators due to the increased noise and vibration it can cause. This polygonisation is caused by cyclic wear but the exact mechanism leading to this type of wear is not fully understood. It appears to be the result of dynamic linking between a resonance or other periodic excitation in the coupled vehicle–track system and the existing wear at the wheel. This paper reviews the developing body of research being carried out in many countries by research groups, manufacturers and operators. Some examples of polygonisation on different types of railway vehicles are reported including feight trains, urban transit trains and high-speed trains. The main theories for the formation mechanisms are presented and the current measurement methods, computer simulation techniques and the effects and potential mitigation methods are reviewed. In parallel, the mechanisms and consequences of discrete wheel tread irregularities, such as wheel flats and material fall-out due to rolling contact fatigue cracking, are addressed.

Out-of-round railway wheels and polygonisation

With the expansion of urbanisation, more and more metro vehicles shuttle on dedicated railway lines, leading to serious wheel wear and reduced passenger comfort, it is therefore of interest to desi...

RSFT-RBF-PSO: a railway wheel profile optimisation procedure and its application to a metro vehicle

Research and application of neural network for tread wear prediction and optimization

The vibration performance of a tram vehicle running on the curved track is influenced by the speed of the running vehicle, the geometry of the track, the roughness of the wheel and rail, and enviro...

Random vibration analysis of tram-track interaction on a curve due to the polygonal wheel and track irregularity

Optimisation of a tram wheel profile using a biologically inspired algorithm

The article discusses the influence of out-of-roundness (OOR) type of wheel shape deviations on its interaction with the rail. The analysis was carried out using multibody simulation technique (MBS...

Out-of-round tram wheels – Multibody simulation study based on measured wheel rim geometry:

Railway or tram wheel is never perfectly round and its surface is not ideally smooth, even at the very moment after manufacturing. This induces dynamic interaction between wheel and rail while rolling, which may result in accelerated wear, fatigue cracking, corrugation formation (both on wheels and rails) and intensified vibroacoustic emission. This paper is an attempt of summarising the current scientific achievements concerning out-of-round (OOR) tram wheels. The gathered research may provide an introduction to the broader analysis of this issue in tram technology. However there is still very little scientific works dedicated directly to light rail vehicles such as trams. The measuring methodology of outof-round tram wheels is also described in this article. Appropriate measurements were made on the wheels of selected vehicles operated by municipal tram company in Poznań. The obtained results allowed to learn the characteristic forms of out-of-round tram wheels, among which, several forms of polygonization (ovalization, triangularization, etc.) were observed. Therefore we confirmed the thesis, that the method of fixing tram wheel rims in the lathe has a significant effect on formation of the unevenness of its rolling surface, both when new (just after turning) and, after some mileage of use, when even small irregularities become amplified. We observed also that the amplitude values from 5 up to 10 harmonic orders were increased during the operation. The initial out-of-round shape of the wheel should be likely present on the worn wheel, but with increased amplitudes of irregularities. Wheel out-of-roundness should be identified and removed at the soonest possible state to prevent its development and generating issues in the future operation, that are for example: rolling stock and infrastructure damage, impaired comfort of passengers and city inhabitants. It makes out-of-round wheels a serious problem to cope with for the vehicle operators, which can lead even to a catastrophe.

Out-of-round tram wheels – current state and measurements

In tram operations, flange wear is predominant due to the low-radius curves and inappropriate technical conditions of the infrastructure; hence, investigations should be focused on the interaction ...

Numerical algorithm for predicting wheel flange wear in trams – Validation in a curved track:

The paper presents experimental research carried out to determine the possible actions to reduce the noise generated by trams in a highly urbanised area. A few design strategies affecting tram ride quality have been presented – especially in the aspect of the acoustic phenomena. Main sources of the noise in trams were characterised. The paper includes selected results of comprehensive studies of tram noise in the pass-by test based on the authors’ research methodology. The tests were carried out on various types of trams to recognise the acoustic phenomena characteristic for the rolling stock in a selected tram system. The results of the measurements were analysed both in the field of amplitudes based on noise maps and in respect to frequencies based on noise spectra. The results indicated the rolling noise as important issue demanding taking some actions in order to reduce its level. In this area, elements for the application of individual attenuation solutions, i.e. at the source and during propagation, were presented. The results of the measurements were used as input data to the assumptions of the noise attenuation passive system, which was the final outcome of the study. Dedicated external dampers were used in the case of wheel and rail pairs, where the dominant power of the noise is emitted. The acoustic properties of the bogie area and the bogie side covers were redeveloped to hamper the noise propagation, which is a novel application. The presented results indicate measurable benefits from the applied solutions on the tram noise reduction.

/pdf/developing-assumptions-for-the-tram-noise-attenuation-3hhuixx6z7.pdf

Developing Assumptions for the Tram Noise Attenuation Passive System Using the Noise Maps Analysis Method

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