Ultrafine-grained and heterostructured materials are currently of high interest due to their superior mechanical and functional properties. Severe plastic deformation (SPD) is one of the most effective methods to produce such materials with unique microstructure-property relationships. In this review paper, after summarizing the recent progress in developing various SPD methods for processing bulk, surface and powder of materials, the main structural and microstructural features of SPD-processed materials are explained including lattice defects, grain boundaries and phase transformations. The properties and potential applications of SPD-processed materials are then reviewed in detail including tensile properties, creep, superplasticity, hydrogen embrittlement resistance, electrical conductivity, magnetic properties, optical properties, solar energy harvesting, photocatalysis, electrocatalysis, hydrolysis, hydrogen storage, hydrogen production, CO2 conversion, corrosion resistance and biocompatibility. It is shown that achieving such properties is not currently limited to pure metals and conventional metallic alloys, and a wide range of materials are processed by SPD, including high-entropy alloys, glasses, semiconductors, ceramics and polymers. It is particularly emphasized that SPD has moved from a simple metal processing tool to a powerful means for the discovery and synthesis of new superfunctional metallic and nonmetallic materials. The article ends by declaring that the borders of SPD have been extended from materials science and it has become an interdisciplinary tool to address scientific questions such as the mechanism of geological and astronomical phenomena and the origin of life. 

Severe plastic deformation for producing Superfunctional ultrafine-grained and heterostructured materials: An interdisciplinary review

Recovery of cold worked metals is associated with a loss of strength due to the reduction of the defect density. However, already in the 1960s analytical models and few experiments suggested that this may not generally be the case and even a hardening rather than a softening might occur. With the availability of severe plastic deformation and deposition techniques this anneal hardening phenomenon has been observed frequently. In this overview we summarize early findings on this topic before focusing on general observations and potential origins, with a special focus to show the similarities for nanostructures across different grain size scales (i.e., structures prepared by deposition and severe plastic deformation techniques, respectively). Comparison of different results indicate a grain size dependent hardening increment that could be additionally affected by segregation or the processing variables. Considering the agreement of the peak hardening temperatures with that for dislocation annihilation at grain boundaries, anneal hardening can be rationalized by the loss of intragranular defects and grain boundary relaxation. Grain boundary diffusivity hence plays a crucial role and particular solutes could amplify the hardening process even further. As anneal hardening already occurs for grain sizes at the micron scale, its effect on properties is even of technological relevance. Beneficial effects on the fatigue strength are evident, but the strain softening of anneal hardened specimens drastically shortens ductility. Nevertheless, some strategies to overcome this adverse effect seem promising to create metallic structures with exceptional combinations of strength and ductility. 

/pdf/anneal-hardening-in-single-phase-nanostructured-metals-nbg1soqr.pdf

Anneal Hardening in Single Phase Nanostructured Metals

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Anomalous weakened annealing-induced hardening in extremely fine nanograined NiFe alloys

Unexpected Weakened Annealing-Hardening Effect in Extremely Fine Nanograined Nife Alloys