Mechanical model development of rolling bearing-rotor systems: A review

Effect of bearing preloads on the modal characteristics of a shaft-bearing assembly: Experiments on double row angular contact ball bearings

Unexpected vibrations induced by sealing and bearing faults in the rotor-bearing-seal system seriously affect the health and reliability of the rotating machinery. Here, to study the vibration performances more accurately, the sealing force model is extended from a very narrow integer-order scope to a flexible fractional-order scope, and a novel fractional-order mathematical model of the rotor-bearing-seal system is established from the view of engineering applications by using the finite element method. As a pioneering work, the effect of the fractional order of sealing on the journal and rotor are analyzed under different rotational speeds. Besides, the dynamic characteristics of the rotor-bearing-seal system with the changing rotational speed, mass eccentricity of rotor, sealing clearance and sealing pressure drop at a specific fractional order of sealing are also studied in detail. Then some stability discussions of the system are presented, which is synchronous with some special frequency characteristics. Finally, the methods and results can efficiently provide a theoretical reference for the design and operation of the rotor-bearing-seal system and be applied to forecasting and diagnosing vibration faults of them.

Fractional-order modeling and nonlinear dynamic analyses of the rotor-bearing-seal system

The performance of a ball bearing–rotor system is often limited by the occurrence of subharmonic resonance with considerable vibration and noise. In order to comprehend the inherent mechanism and the feature of the subharmonic resonance, a symmetrical rotor system supported by ball bearings is studied with numerical analysis and experiment in this paper. A 6DOF rotordynamic model which includes the non-linearity of ball bearings, Hertzian contact forces and bearing internal clearance, and the bending vibration of rotor is presented and an experimental rig is offered for the research of the subharmonic resonance of the ball bearing–rotor system. The dynamic response is investigated with the aid of orbit and amplitude spectrum, and the non-linear system stability is analyzed using the Floquet theory. All of the predicted results coincide well with the experimental data to validate the proposed model. Numerical and experimental results show that the resonance frequency is provoked when the speed is in the vicinity of twice synchroresonance frequency, while the rotor system loses stability through a period-doubling bifurcation and a period-2 motion i.e. subharmonic resonance occurs. It is found that the occurrence of subharmonic resonance is due to the together influence of the non-linear factors, Hertzian contact forces and internal clearance of ball bearings. The effect of unbalance load on subharmonic resonance of the rotor system is minor, which is different from that of the sliding bearing–rotor system. However, the moment of couple has an impact influence on the subharmonic resonances of the ball bearing–rotor system. The numerical and experimental results indicate that the subharmonic resonance caused by ball bearings is a noticeable issue in the optimum design and failure diagnosis of a high-speed rotary machinery.

Subharmonic resonance of a symmetric ball bearing–rotor system

A Real-time Coupling Model of Bearing-Rotor System Based on Semi-flexible Body Element

This research studies the effects of axial preload on nonlinear dynamic characteristics of a flexible rotor supported by angular contact ball bearings. A dynamic model of ball bearings is improved for modeling a five-degree-of-freedom rotor bearing system. The predicted results are in good agreement with prior experimental data, thus validating the proposed model. With or without considering unbalanced forces, the Floquet theory is employed to investigate the bifurcation and stability of system periodic solution. With the aid of Poincare maps and frequency response, the unstable motion of system is analyzed in detail. Results show that the effects of axial preload applied to ball bearings on system dynamic characteristics are significant. The unstable periodic solution of a balanced rotor bearing system can be avoided when the applied axial preload is sufficient. The bifurcation margins of an unbalanced rotor bearing system enhance markedly as the axial preload increases and relates to system resonance speed.

Effects of axial preload of ball bearing on the nonlinear dynamic characteristics of a rotor-bearing system

The nonlinear model of rotor-labyrinth seal system is established using Muszynska’s nonlinear seal forces We deal with dynamic behaviors of the unbalanced rotor-seal system with sliding bearing based on the adopted model and Newmark integration method The influence of the labyrinth seal one the nonlinear characteristics of the rotor system is analyzed by the bifurcation diagrams and Poincare’ maps Various phenomena in the rotor-seal system, such as periodic motion, double-periodic motion, quasi-periodic motion and Hopf bifurcation are investigated and the stability is judged by Floquet theory and bifurcation theorem The influence of parameters on the critical instability speed of the rotor-seal system is also included

Nonlinear dynamic behaviors of a rotor-labyrinth seal system

Ball bearings are important mechanical components in high-speed turbomachinery that is liable for severe vibration and noise due to the inherent nonlinearity of ball bearings. Using experiments and the numerical approach, the nonlinear dynamic behavior of a flexible rotor supported by ball bearings is investigated in this paper. An experimental ball bearing-rotor test rig is presented in order to investigate the nonlinear dynamic performance of the rotor systems, as the speed is beyond the first synchroresonance frequency. The finite element method and two-degree-of-freedom dynamic model of a ball bearing are employed for modeling the flexible rotor system. The discrete model of a shaft is built with the aid of the finite element technique, and the ball bearing model includes the nonlinear effects of the Hertzian contact force, bearing internal clearance, and so on. The nonlinear unbalance response is observed by experimental and numerical analysis. All of the predicted results are in good agreement with experimental data, thus validating the proposed model. Numerical and experimental results show that the resonance frequency is provoked when the speed is about twice the synchroresonance frequency, while the subharmonic resonance occurs due to the nonlinearity of ball bearings and causes severe vibration and strong noise. The results show that the effect of a ball bearing on the dynamic behavior is noticeable in optimum design and failure diagnosis of high-speed turbomachinery.

Experimental and Numerical Studies on Nonlinear Dynamic Behavior of Rotor System Supported by Ball Bearings

The bifurcations and chaotic dynamics of parametrically and externally excited suspended cables are investigated in this paper. The equations of motion governing such systems contain quadratic and cubic nonlinearities, which may result in two-to-one and one-to-one internal resonances. The Galerkin procedure is introduced to simplify the governing equations of motion to ordinary differential equations with two-degree-of-freedom. The case of one-to-one internal resonance between the modes of suspended cables, primary resonant excitation, and principal parametric excitation of suspended cables is considered. Using the method of multiple scales, a parametrically and externally excited system is transformed to the averaged equations. A pseudo arclength scheme is used to trace the branches of the equilibrium solutions and an investigation of the eigenvalues of the Jacobian matrix is used to assess their stability. The equilibrium solutions experience pitchfork, saddle-node, and Hopf bifurcations. A detailed bifurcation analysis of the dynamic (periodic and chaotic) solutions of the averaged equations is presented. Five branches of dynamic solutions are found. Three of these branches that emerge from two Hopf bifurcations and the other two are isolated. The two Hopf bifurcation points, one is supercritical Hopf bifurcation point and another is primary Hopf bifurcation point. The limit cycles undergo symmetry-breaking, cyclic-fold, and period-doubling bifurcations, whereas the chaotic attractors undergo attractor-merging, boundary crises. Simultaneous occurrence of the limit cycle and chaotic attractors, homoclinic orbits, homoclinic explosions and hyperchaos are also observed.

Bifurcations and chaotic dynamics in suspended cables under simultaneous parametric and external excitations

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