Consolidation phenomena in laser and powder-bed based layered manufacturing

A process for forming a three-dimensional article in sequential layers in accordance with a digital model of the article. The process comprises the steps of defining a layer of a first liquid, applying a second liquid to the first liquid layer in a pattern corresponding to the digital model, and repeating these steps to form succesive layers. The first liquid comprises a first active component and the second liquid includes a second active component capable of reacting with the first reactive component so that the article is built up in layers.

Three-dimensional printing

The present disclosure provides three-dimensional (3D) objects, 3D printing processes, as well as methods, apparatuses and systems for the production of a 3D object. Methods, apparatuses and systems of the present disclosure may reduce or eliminate the need for auxiliary supports. The present disclosure provides three dimensional (3D) objects printed utilizing the printing processes, methods, apparatuses and systems described herein.

Apparatuses, systems and methods for three-dimensional printing

Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. The articles may include one or more reinforcements configured to provide added durability to various regions of the articles. In addition, the articles may be formed from two or more materials in a single rapid manufacturing process. The rapid manufacturing additive fabrication technique may also include using of varying intensities of the laser to fuse material to form the articles.

Articles and methods of manufacture of articles

The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.

Accurate three-dimensional printing

Powder compositions and articles and methods of forming articles from powder compositions are provided. The powder compositions include at least one polymer powder and an amount of reinforcing particles having an aspect ratio of preferably at least about 5:1. In a preferred embodiment, the powder composition is capable of being formed, via a laser sintering process, into a three-dimensional article that exhibits one or more desirable mechanical properties in an elevated temperature environment.

Powder compositions and methods of manufacturing articles therefrom

Abstract: A new powder material for the SLS (Selective Laser Sintering) process was recently released. The material is a result of fruitful research programs involving industry and university. The well known and widely used DuraFomTM (PA12) and theCastFormTM (PS) SLS-materials were developed by the same team. In the search for new powder materials many properties of the candidate polymer, e.g. the pulverization, the laser absorption and sintering parameters have to be tuned carefully. Previous Elastomer options materials were poor in strength, detailing, and long-term use. The new product overcomes most of the known deficits. It open completely new practices in many branches like: automotive, house appliances, office equipment, foot ware, medical, and many more. The Sintaflex has a Shore hardness variability 45-75 A and Elongation up to around 300%. The attainable yield strength range is 1.3 4.2 MPa. The resolution on the SLS part is up to 0.6 mm. It is positioned in good agreement compared with other commonly used injection plastics. Furthermore, the appeal of all SFF process beside geometry and complexity is thought in varying locally the mechanical properties. Some published patents make suggestions in this direction. The new material, due to the particular properties range in function of the sintering parameter, allows first time to realize this wish. The generated part has controlled variable local properties; a new and unique opportunity opens for the SLS process. The paper describes the basic material properties. Further the main sintering parameters are describes and indications on machine settings are given. RP (Rapid Prototyping) applications and the recent practical experience are illustrated. Distinctive examples of local variable properties in the same part and given limits are shown. Some conclusions are stated.

Controlled Local Properties in the Same Part with Sintaflex A New Elastomer Powder Material for the SLS Process

The present application provides a container, such as a metal or plastic can, that has a rim with an integral heat seal zone (26) and a heat sealable powder or hot melt coating (42) applied to the heat seal zone (26) of the upper rim. In another embodiment, the container includes: a sidewall having an upper rim, wherein the upper rim includes an upwardly inclined and integrally formed heat seal zone (26); a heat sealable coating (42) applied to the heat seal zone (26) of the upper rim; and a peelable foil lid (30) removably attached to the heat seal zone (26) of the upper rim.

Easy-open container and container coating

Powder compositions and articles and methods of forming articles from powder compositions are provided. The powder compositions include at least one powder that preferably includes an amount of one or more branched polymers such as, for example, one or more branched polyamide polymers. The powder composition is preferably capable of being formed, via a layer-by-layer sintering process such as, for example, selective laser sintering, into a three-dimensional article.

Method for forming a laser-sinterable powder

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Papers

Powder compositions and methods of manufacturing articles therefrom

Controlled Local Properties in the Same Part with Sintaflex A New Elastomer Powder Material for the SLS Process

Easy-open container and container coating

Method for forming a laser-sinterable powder