Continuous mesophase pitch-based carbon fiber (MPCF) reinforced aluminum (Al) matrix composites were fabricated by vacuum hot pressing to meet the requirements of good thermal conductivity (TC), low coefficient of thermal expansion (CTE) and resistance to deformation for thermal management materials. The effect of process parameters on the microstructures and TC of 40 vol % MPCF/Al composites and the influence of MPCF volume fraction on the thermal-mechanical properties of MPCF/Al composites were studied. The results reveal that the composites with 20–50 vol % MPCF fabricated at 650 °C/45 MPa/60 min have longitudinal TC of 230.3–288.3 W/(m⋅K), over 90% of the predictions by rule of mixture, longitudinal CTE of 2.28−-0.22 ppm/K and elastic modulus of 147.5–324 GPa. The interface is mainly composed of an amorphous interface layer of 2–5 nm and a very small amount of carbide crystals. Furthermore, these composites have moderate TC, lower CTE and higher specific modulus compared with other Al matrix composites and Al alloys, which indicates they are expected to become unidirectional thermal management materials with integrated structure and function.

Process optimization, microstructure characterization and thermal properties of mesophase pitch-based carbon fiber reinforced aluminum matrix composites fabricated by vacuum hot pressing

Microstructural, thermal, electrical, and magnetic properties of optimized Fe3O4–SiC hybrid nano filler reinforced aluminium matrix composite

Highly thermal-conductive graphite flake/Cu composites prepared by sintering intermittently electroplated core-shell powders

Heat sinks are commonly used for cooling electronic devices and high-power electrical systems. The ever-increasing performance of electronic systems together with miniaturization calls for better heat dissipation. Therefore, the heat sink materials should not only have high thermal conductivities, low densities, and cost, but also have coefficients of thermal expansion matching to those of semiconductor chips and ceramic substrates. As traditional materials fail to meet these requirements, new composite materials have been developed with a major focus on metal matrix composites (MMCs). MMCs can be tailored to obtain the desired combination of properties by selecting proper metallic matrix and optimizing the size and type, volume fraction, and distribution pattern of the reinforcements. Hence, the current review comprehensively summarizes different studies on enhancing the thermal performance of metallic matrices using several types of reinforcements and their combinations to produce composites. Special attention is paid to the types of commonly used metallic matrices and reinforcements, processing techniques adopted, and the effects of each of these reinforcements (and their combinations) on the thermal properties of the developed composite. Focus is also placed on highlighting the significance of interfacial bonding in achieving optimum thermal performance and the techniques to improve interfacial bonding.

/pdf/metal-matrix-composite-in-heat-sink-application-34n1w6catt.pdf

Metal Matrix Composite in Heat Sink Application: Reinforcement, Processing, and Properties.

Orientation control of carbon fibers and enhanced thermal/mechanical properties of hot-extruded carbon fibers/aluminum composites

The optimization of metal–matrix composite material is linked firstly with the intrinsic properties of the matrix and the reinforcement used and secondly with the reinforcement–matrix interfacial zone and the distribution/orientation of the reinforcement inside the metal–matrix. Flake powder metallurgy was used to fabricate graphite flake reinforced aluminum matrix (Al/GF) composites fabricated by vacuum hot pressing. Two types of aluminum powders morphology were used: spherical (AlS) and flake (AlF) powders. A higher thermal conductivity in the in-plane direction of the graphite flakes was obtained for Al/GF composite materials fabricated with aluminum flake powder. In addition to a better orientation of the GF in the flake aluminum matrix, a 3D puckered surface and plane surface are formed at the Al/GF interface in, respectively, AlS/GF and AlF/GF composite materials. Due to the morphology incompatibility between the graphite flakes and the spherical powder, the damaged inner structure of GF contributes to a limited enhancement of thermal conductivity in AlS/GF composite materials.

/pdf/effect-of-flake-powder-metallurgy-on-thermal-conductivity-of-3eo0b6v71a.pdf

Effect of flake powder metallurgy on thermal conductivity of graphite flakes reinforced aluminum matrix composites

Aluminum (Al) matrix composite materials reinforced with graphite flakes (GF) and pitch-based carbon fibers (CF) were fabricated by solid–liquid phase sintering with a small amount of Aluminum–Silicon eutectic alloy (Al-12 wt%Si). The amount of Al–Si is optimized for a carbon content of 50 vol% in order to achieve, in the plane of GF reinforcement, a higher thermal conductivity (TC) and a lower coefficient of thermal expansion (CTE) compared to identical composite material fabricated by conventional powder metallurgy route. Al/(GF + CF) composite materials were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray microscopy and X-ray tomography in order to highlight the distribution of the Al–Si liquid phase and the formation of a carbon network in the aluminum matrix. A small amount of CF allows to control the through-plane CTE without affecting significantly the in-plane TC of the Al-C composites. The (GF + CF) mixture and the solid–liquid phase sintering allow to achieve a TC of 410 W/m K (in-plane direction) and a CTE of 2.4 × 10−6/K (trough-plane direction), which is, for example, applicable for lightweight heat sink material.

/pdf/synergetic-effect-of-discontinuous-carbon-fibers-and-19qwhioh3j.pdf

Synergetic Effect of Discontinuous Carbon Fibers and Graphite Flakes on Thermo-Mechanical Properties of Aluminum Matrix Composites Fabricated by Solid–Liquid Phase Sintering

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Effect of flake powder metallurgy on thermal conductivity of graphite flakes reinforced aluminum matrix composites

Synergetic Effect of Discontinuous Carbon Fibers and Graphite Flakes on Thermo-Mechanical Properties of Aluminum Matrix Composites Fabricated by Solid–Liquid Phase Sintering