Intelligent fault diagnosis techniques have replaced time-consuming and unreliable human analysis, increasing the efficiency of fault diagnosis. Deep learning models can improve the accuracy of intelligent fault diagnosis with the help of their multilayer nonlinear mapping ability. This paper proposes a novel method named Deep Convolutional Neural Networks with Wide First-layer Kernels (WDCNN). The proposed method uses raw vibration signals as input (data augmentation is used to generate more inputs), and uses the wide kernels in the first convolutional layer for extracting features and suppressing high frequency noise. Small convolutional kernels in the preceding layers are used for multilayer nonlinear mapping. AdaBN is implemented to improve the domain adaptation ability of the model. The proposed model addresses the problem that currently, the accuracy of CNN applied to fault diagnosis is not very high. WDCNN can not only achieve 100% classification accuracy on normal signals, but also outperform the state-of-the-art DNN model which is based on frequency features under different working load and noisy environment conditions.

A New Deep Learning Model for Fault Diagnosis with Good Anti-Noise and Domain Adaptation Ability on Raw Vibration Signals

Wavelets for fault diagnosis of rotary machines: A review with applications

Signal based condition monitoring techniques for fault detection and diagnosis of induction motors: A state-of-the-art review

Early diagnosis of gear transmission has been a significant challenge, because gear faults occur primarily at microstructure or even material level but their effects can only be observed indirectly at a system level. The performance of a gear fault diagnosis system depends significantly on the features extracted and the classifier subsequently applied. Traditionally, fault-related features are extracted and identified based on domain expertise through data preprocessing which are system-specific and may not be easily generalized. On the other hand, although recently the deep neural networks based approaches featuring adaptive feature extractions and inherent classifications have attracted attention, they usually require a substantial set of training data. Aiming at tackling these issues, this paper presents a deep convolutional neural network-based transfer learning approach. The proposed transfer learning architecture consists of two parts; the first part is constructed with a pre-trained deep neural network that serves to extract the features automatically from the input, and the second part is a fully connected stage to classify the features that needs to be trained using gear fault experimental data. Case analyses using experimental data from a benchmark gear system indicate that the proposed approach not only entertains preprocessing free adaptive feature extractions, but also requires only a small set of training data.

Preprocessing-Free Gear Fault Diagnosis Using Small Datasets With Deep Convolutional Neural Network-Based Transfer Learning

Rolling bearing fault detection and diagnosis based on composite multiscale fuzzy entropy and ensemble support vector machines

An efficient predictive plan is needed for any industry because it can optimize the resources management and improve the economy plant, by reducing unnecessary costs and increasing the level of safety. A great percentage of breakdowns in the productive processes are caused for gear box, they began its deterioration from early stages, also called incipient level. The extracted features from the DWT are used as inputs in a neural network for classification purposes. The results show that the developed method can reliably diagnose different conditions of the gear box. The wavelet transform is used to represent all possible types of transients in vibration signals generated by faults in a gear box. It is shown that the transform provides a powerful tool for condition monitoring and fault diagnosis. The vibration signal of a spur bevel gear box in different conditions is used to demonstrate the application of various wavelets in feature extraction. In this paper fault diagnostics of spur bevel gear box is treated as a pattern classification problem. The major steps in pattern classification are feature extraction, and classification. This paper investigates the use of discrete wavelets for feature extraction and artificial neural network for classification.

Incipient gear box fault diagnosis using discrete wavelet transform (DWT) for feature extraction and classification using artificial neural network (ANN)

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Incipient gear box fault diagnosis using discrete wavelet transform (DWT) for feature extraction and classification using artificial neural network (ANN)