Dividing wall column (DWC) is a single shell, fully thermally coupled distillation column capable of separating mixtures of three or more components into high purity products. Compared to conventional columns-in-series and/or in-parallel configurations a DWC requires much less energy, capital and space. This makes DWC to something that corresponds with the present day idea of sustainable process technology. Based on published papers and patent literature this paper aims to give a complete overview of the work done so far on the research and implementation of DWCs, from early ideas on thermal coupling of distillation columns to practical issues that needed to be solved for their successful implementation. Approaches to short-cut and rigorous simulation, optimization, and control are highlighted, with particular focus on column internals and dimensioning, which is only conceptually considered in academic publications. A survey of relevant patents is included providing information on equipment innovations and application areas of industrial interest. Finally authors look at what is needed on research and engineering side to enable maximization of potential gains by building DWCs for obtaining four or even more products containing two or more partition walls in parallel, which is something not yet attempted in industrial practice.

Dividing wall column—A breakthrough towards sustainable distilling

Dividing wall columns in chemical process industry: A review on current activities

Different distillation sequences for the separation of near-ideal multicomponent mixtures have been proposed in the past. These sequences included both conventional and thermally coupled distillations. Investigations of these sequences based on thermodynamics and steady-state simulations aimed for identifying the economic and energetic favourable configuration. Dividing wall columns have shown to be superior to conventional distillation sequences in certain cases. For this reason dividing wall columns gained increasing application in the last years. More than 90 applications in production scale are known. The advantages are obvious. Depending on the case considered the energy and investment costs are reduced up to 30% compared to conventional technologies. The footprint is significantly smaller. Also advantageous is the higher flexibility of these systems in comparison to conventional column sequences. For temperature-sensitive products the thermal stress is reduced since the product is reboiled only once. Especially for high price products the product quality can be raised by simultaneously increasing the separation yield. An overview about fundamentals, applications, limitations and recent advances will be given in the paper.

Dividing wall columns: Fundamentals and recent advances

Heat integrated distillation operation

Process intensification offers the potential to drastically reduce the energy consumption and cost of producing chemicals from both bulk and distributed feedstocks. This review article aims to offer an extensive survey on state-of-the-art process systems engineering (PSE) approaches for process intensification. From both academic and industrial perspectives, this paper provides an overview of the development of various process intensification technologies, specifically those under the categories of separation, reaction, hybrid reaction/separation, and alternative energy sources. A current status analysis in the areas of modeling and simulation is then provided. An indicative list of PSE publications specialized on process intensification is presented to illustrate the progresses made so far towards the deployment of novel process intensification technologies. We also highlight some recent advances for the modeling, design, and synthesis of intensified systems, as well as for the assessment of their controllability/operability/safety performance. Key open questions in these areas include: (i) how to systematically derive intensified designs, and (ii) how to ensure the operability and optimality of the derived intensified structures while delivering their expected functionality.

An overview of process systems engineering approaches for process intensification: State of the art

X-ray free-electron lasers (FELs) are state-of-the-art scientific tools capable to study matter on the scale of atomic processes. Since the initial operation of X-ray FELs more than a decade ago, several facilities with upgraded performance have been put in operation. Here we present the first lasing results of Athos, the soft X-ray FEL beamline of SwissFEL at the Paul Scherrer Institute in Switzerland. Athos features an undulator layout based on short APPLE-X modules providing full polarisation control, interleaved with small magnetic chicanes. This versatile configuration allows for many operational modes, giving control over many FEL properties. We show, for example, a 35% reduction of the required undulator length to achieve FEL saturation with respect to standard undulator configurations. We also demonstrate the generation of more powerful pulses than the ones obtained in typical undulators. Athos represents a fundamental step forward in the design of FEL facilities, creating opportunities in FEL-based sciences. 

An X-ray free-electron laser with a highly configurable undulator and integrated chicanes for tailored pulse properties

SwissFEL has a unique capability, among the normal conducting linac-based light sources, to simultaneously serve two separate undulator lines (Aramis and Athos) up to the machine repetition rate of 100 Hz using the double bunch operation mode. It increases twice the experiments throughput of the facility with modest additional investment. Two electron bunches spaced 28 ns apart are extracted from the cathode by two laser pulses with individually controlled repetition rates. The bunches are accelerated up to about 3 GeV in the main linac using the same rf macropulse. After separation, one bunch serves the Athos soft x-ray beamline and the other is further accelerated to serve the hard x-ray beamline – Aramis. A fast and high-stability beam kicker separates the two bunches without disturbing the electron beam and consequently the x-ray lasing. The timing and control system sets hybrid machine modes utilizing independent operation of the two undulator lines with individually programmed repetition rates. Beam diagnostics and feedback systems have to operate with two closely spaced bunches where the two beams share the same machine path. The low-level rf system manipulates the rf amplitude and phase within a fraction of the rf macropulse to provide decoupling of the acceleration parameters of the first and the second bunch. This manuscript presents measurements that show that the bunch separation does not degrade FEL lasing stability.13 MoreReceived 7 July 2022Accepted 4 November 2022DOI:https://doi.org/10.1103/PhysRevAccelBeams.25.120701Published by the American Physical Society under the terms of the Creative Commons Attribution 4.0 International license. Further distribution of this work must maintain attribution to the author(s) and the published article’s title, journal citation, and DOI.Published by the American Physical SocietyPhysics Subject Headings (PhySH)Research AreasAccelerator/storage ring control systemsBeam diagnosticsBeam injection, extraction & transportBeam optics correction schemesBeam optics transportBeam processesBeam techniquesRadio frequency power sourcesAccelerators & Beams 

/pdf/swissfel-double-bunch-operation-2ssz35an.pdf

SwissFEL double bunch operation

The integration of several unit operations into one common apparatus (process intensification) has the potential to substantially improve the economics of chemical processes if applied to adequate problems. On the other hand, the integration typically causes strong interactions of different process quantities and a loss in degrees of freedom. This may require a more elaborate automatic control scheme. In this study, the control of a divided wall column has been investigated in comparison to the control with a single loop PI controller concept. Although the PI controller concept can be implemented successfully, the model predictive controller shows a considerably improved control behaviour in respect to maximum deviations of the controlled variables and the time to reach steady state.

Model predictive control of integrated unit operations: Control of a divided wall column

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An X-ray free-electron laser with a highly configurable undulator and integrated chicanes for tailored pulse properties

SwissFEL double bunch operation

Model predictive control of integrated unit operations: Control of a divided wall column