DC-link capacitors are an important part in the majority of power electronic converters which contribute to cost, size and failure rate on a considerable scale. From capacitor users' viewpoint, this paper presents a review on the improvement of reliability of dc link in power electronic converters from two aspects: 1) reliability-oriented dc-link design solutions; 2) conditioning monitoring of dc-link capacitors during operation. Failure mechanisms, failure modes and lifetime models of capacitors suitable for the applications are also discussed as a basis to understand the physics-of-failure. This review serves to provide a clear picture of the state-of-the-art research in this area and to identify the corresponding challenges and future research directions for capacitors and their dc-link applications.

/pdf/reliability-of-capacitors-for-dc-link-applications-in-power-2b0em1025t.pdf

Reliability of Capacitors for DC-Link Applications in Power Electronic Converters—An Overview

A new era of power electronics was created with the invention of the thyristor in 1957. Since then, the evolution of modern power electronics has witnessed its full potential and is quickly expanding in the applications of generation, transmission, distribution, and end-user consumption of electrical power. The performance of power electronic systems, especially in terms of efficiency and power density, has been continuously improved by the intensive research and advancements in circuit topologies, control schemes, semiconductors, passive components, digital signal processors, and system integration technologies.

/pdf/toward-reliable-power-electronics-challenges-design-tools-mxo731gkn2.pdf

Toward Reliable Power Electronics: Challenges, Design Tools, and Opportunities

Power electronics has progressively gained an important status in power generation, distribution, and consumption. With more than 70% of electricity processed through power electronics, recent research endeavors to improve the reliability of power electronic systems to comply with more stringent constraints on cost, safety, and availability in various applications. This paper serves to give an overview of the major aspects of reliability in power electronics and to address the future trends in this multidisciplinary research direction. The ongoing paradigm shift in reliability research is presented first. Then, the three major aspects of power electronics reliability are discussed, respectively, which cover physics-of-failure analysis of critical power electronic components, state-of-the-art design for reliability process and robustness validation, and intelligent control and condition monitoring to achieve improved reliability under operation. Finally, the challenges and opportunities for achieving more reliable power electronic systems in the future are discussed.

http://www.tf.uni-kiel.de/etit/LEA-download/publications/2014/80629_jestpe-2013-04-0032_postprint.pdf

Transitioning to Physics-of-Failure as a Reliability Driver in Power Electronics

Power electronics plays an important role in a wide range of applications in order to achieve high efficiency and performance. Increasing efforts are being made to improve the reliability of power electronics systems to ensure compliance with more stringent constraints on cost, safety, and availability in different applications. This paper presents an overview of the major failure mechanisms of IGBT modules and their handling methods in power converter systems improving reliability. The major failure mechanisms of IGBT modules are presented first, and methods for predicting lifetime and estimating the junction temperature of IGBT modules are then discussed. Subsequently, different methods for detecting open- and short-circuit faults are presented. Finally, fault-tolerant strategies for improving the reliability of power electronic systems under field operation are explained and compared in terms of performance and cost.

Study and Handling Methods of Power IGBT Module Failures in Power Electronic Converter Systems

As a key component in the wind turbine system, the power electronic converter and its power semiconductors suffer from complicated power loadings related to environment, and are proven to have high failure rates. Therefore, correct lifetime estimation of wind power converter is crucial for the reliability improvement and also for cost reduction of wind power technology. Unfortunately, the existing lifetime estimation methods for the power electronic converter are not yet suitable in the wind power application, because the comprehensive mission profiles are not well specified and included. Consequently, a relative more advanced approach is proposed in this paper, which is based on the loading and strength analysis of devices and takes into account different time constants of the thermal behaviors in power converter. With the established methods for loading and lifetime estimation for power devices, more detailed information of the lifetime-related performance in wind power converter can be obtained. Some experimental results are also included to validate the thermal behavior of power device under different mission profiles.

Thermal Loading and Lifetime Estimation for Power Device Considering Mission Profiles in Wind Power Converter

Design for reliability of power electronic systems

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Design for reliability of power electronic systems