In this paper, a concept of delamination factor F d (i.e. the ratio of the maximum diameter D max in the damage zone to the hole diameter D ) is proposed to analyze and compare easily the delamination degree in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates. Experiments were performed to investigate the variations of cutting forces with or without onset of delamination during the drilling operations. The effects of tool geometry and drilling parameters on cutting force variations in CFRP composite materials drilling were also experimentally examined. The experimental results show that the delamination-free drilling processes may be obtained by the proper selections of tool geometry and drilling parameters. The effects of drilling parameters and tool wear on delamination factor are also presented and discussed. Cutting temperature has long been recognized as an important factor influencing the tool wear rate and tool life. An experimental investigation of flank surface temperatures is also presented in this paper. Experimental results indicated that the flank surface temperatures increase with increasing cutting speed but decreasing feed rate. Optimal cutting conditions are proposed to avoid damage from burning during the drilling processes.

Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates

The path towards delamination-free drilling of composite materials

On The Measurement of Temperature in Material Removal Processes

Carbon fiber reinforced plastics/polymers (CFRPs) offer excellent mechanical properties that lead to enhanced functional performance and, in turn, wide applications in numerous industrial fields. Post machining of CFRPs is an essential procedure that assures that the manufactured components meet their dimensional tolerances, surface quality and other functional requirements, which is currently considered an extremely difficult process due to the highly nonlinear, inhomogeneous, and abrasive nature of CFRPs. In this paper, a comprehensive literature review on machining of CFRPs is given with a focus on five main issues including conventional and unconventional hybrid processes for CFRP machining, cutting theories and thermal/mechanical response studies, numerical simulations, tool performance and tooling techniques, and economic impacts of CFRP machining. Given the similarities in the experimental and theoretical studies related to the machining of glass fiber reinforced polymers (GFRPs) and other FRPs parallel insights are drawn to CFRP machining to offer additional understanding of on-going and promising attempts in CFRP machining.

Machining of Carbon Fiber Reinforced Plastics/Polymers: A Literature Review

Minimal lubrication machining of aluminium alloys

A comprehensive analysis of the twist drill point geometry is made in order that the high-speed digital computer can be used as an aid in the design of a drill This subject is treated in two parts In Part I, the drill geometry is analyzed with respect to the drill flute and flank contours by considering cross sections of the drill cut by planes perpendicular to its axis Since several important drill angles are defined in planes inclined to the drill axis, the analysis is extended to cover the general case where the drill is cut by any plane inclined to its axis

An Analysis of Drill Geometry for Optimum Drill Design by Computer. Part I—Drill Geometry Analysis

In Part II, a computer program that aids in the design of a twist drill is described, based on the analysis presented in Part I. A true drill and a “computer-designed” drill having identical design and grinding parameters are compared in orthogonal cutting planes. The effects of the design parameters on drill geometry are investigated utilizing the computer program.

An Analysis of Drill Geometry for Optimum Drill Design by Computer. Part II—Computer-Aided Design

Temperature Distributions in Drilling

Mathematical model type machinability data base systems require suitable model building procedures to estimate the model parameters. The estimation procedure should be capable of using subjective prior information about the models and must also be capable of adapting the model parameters to the particular machining environment for which the data are needed. In this paper, the sequential Maximum A Posteriori (MAP) estimation procedure is proposed as the mathematical tool for performing these functions. Mathematical details of this estimation procedure are presented. The advantages of this method over conventional regression analysis are discussed based on the analysis of an experimental tool life data set. Details regarding the selection of the various initial values needed for starting the sequential procedure are presented. The use of prior information about the models in order to improve the parameter estimates is investigated. The adaptive capability of the procedure is analyzed using simulated tool life data. The results of this analysis indicate that the proposed sequential estimation procedure is a valuable tool for estimating machinability parameters and for the adaptive optimization of machinability data base systems.

Sequential Estimation of Machinability Parameters for Adaptive Optimization of Machinability Data Base Systems

On the Machinability of Powder Metallurgy Austenitic Stainless Steels

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