https://www.econbiz.de/archiv1/2010/107672_sequencing_mixed_model.pdf

Sequencing mixed-model assembly lines: Survey, classification and model critique

Now-a-days shorter product life cycles and increased demands for customization make it difficult to produce some products on traditional production lines. Often the best that can be done is to produce them in batch flow systems that have been improved through the incorporation of line flow principles. This is one-piece flow manufacturing. Traditional cells with irregular material flows are replaced by U-shaped production lines within which flow is regular and paced by a cycle time and between which flow is controlled by pull signals. This tutorial examines the research literature on one-piece flow manufacturing. It begins with the decisions rules that determine when one-piece flow is appropriate. Next the unique elements of one-piece flow (takt time, standard work, flow manufacturing on U-shaped lines, pull production, and jidoka) are reviewed. Then the mathematical models that are used to design one-piece flow systems are examined. Finally areas where more research is needed are discussed.

One-piece flow manufacturing on U-shaped production lines: a tutorial

Product sequencing problem in Mixed-Model Assembly Line to minimize unfinished works

Since a mixed model assembly line's efficiency depends on the sequence of jobs moving down the line, manufacturers spend considerable effort optimizing the sequence of jobs entering the plant. In automotive assembly plants however, repair loops and parallel stations scramble the sequence before it reaches the final assembly stage. Many automotive assembly plants use an automatic storage and retrieval system to revamp the scrambled sequence before final assembly. One plant even goes so far as to reconstruct the original sequence by completely undoing the sequence scrambling. We derive a relationship between the sequence scrambling information, the variety of model-colour configurations, and the size of the automatic storage and retrieval system needed to reconstruct the initial sequence. We enunciate this new ASRS sizing problem actually facing industry, show how to model it, present a solution approach, and demonstrate the approach on actual sequence scrambling data from an automotive assembly plant.

ASRS sizing for recreating automotive assembly sequences

An imperialist competitive algorithm for a mixed-model assembly line sequencing problem

Mixed-model assembly lines are widely used in just-in-time (JIT) production systems. One of the commonly used goals in sequencing mixed-model assembly lines in JIT production systems is to maintain...

Modifying Mixed-Model Assembly Line Sequencing Methods to Consider Weighted Variations for Just-In-Time Production Systems

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Modifying Mixed-Model Assembly Line Sequencing Methods to Consider Weighted Variations for Just-In-Time Production Systems