This paper reviews the current status and implementation of battery chargers, charging power levels, and infrastructure for plug-in electric vehicles and hybrids. Charger systems are categorized into off-board and on-board types with unidirectional or bidirectional power flow. Unidirectional charging limits hardware requirements and simplifies interconnection issues. Bidirectional charging supports battery energy injection back to the grid. Typical on-board chargers restrict power because of weight, space, and cost constraints. They can be integrated with the electric drive to avoid these problems. The availability of charging infrastructure reduces on-board energy storage requirements and costs. On-board charger systems can be conductive or inductive. An off-board charger can be designed for high charging rates and is less constrained by size and weight. Level 1 (convenience), Level 2 (primary), and Level 3 (fast) power levels are discussed. Future aspects such as roadbed charging are presented. Various power level chargers and infrastructure configurations are presented, compared, and evaluated based on amount of power, charging time and location, cost, equipment, and other factors.

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Review of Battery Charger Topologies, Charging Power Levels, and Infrastructure for Plug-In Electric and Hybrid Vehicles

Wireless power transfer (WPT) using magnetic resonance is the technology which could set human free from the annoying wires. In fact, the WPT adopts the same basic theory which has already been developed for at least 30 years with the term inductive power transfer. WPT technology is developing rapidly in recent years. At kilowatts power level, the transfer distance increases from several millimeters to several hundred millimeters with a grid to load efficiency above 90%. The advances make the WPT very attractive to the electric vehicle (EV) charging applications in both stationary and dynamic charging scenarios. This paper reviewed the technologies in the WPT area applicable to EV wireless charging. By introducing WPT in EVs, the obstacles of charging time, range, and cost can be easily mitigated. Battery technology is no longer relevant in the mass market penetration of EVs. It is hoped that researchers could be encouraged by the state-of-the-art achievements, and push forward the further development of WPT as well as the expansion of EV.

Wireless Power Transfer for Electric Vehicle Applications

This paper overviews theoretical and practical design issues related to inductive power transfer systems and verifies the developed theory using a practical electric vehicle battery charger. The design focuses on the necessary approaches to ensure power transfer over the complete operating range of the system. As such, a new approach to the design of the primary resonant circuit is proposed, whereby deviations from design expectations due to phase or frequency shift are minimized. Of particular interest are systems that are neither loosely nor tightly coupled. The developed solution depends on the selected primary and secondary resonant topologies, the magnetic coupling coefficient, and the secondary quality factor.

Design considerations for a contactless electric vehicle battery charger

Due to limitations of low power density, high cost, heavy weight, etc., the development and application of battery-powered devices are facing with unprecedented technical challenges. As a novel pattern of energization, the wireless power transfer (WPT) offers a band new way to the energy acquisition for electric-driven devices, thus alleviating the over-dependence on the battery. This paper presents an overview of WPT techniques with emphasis on working mechanisms, technical challenges, metamaterials, and classical applications. Focusing on WPT systems, this paper elaborates on current major research topics and discusses about future development trends. This novel energy transmission mechanism shows significant meanings on the pervasive application of renewable energies in our daily life.

Wireless Power Transfer—An Overview

Starting from Tesla's principles of wireless power transfer a century ago, this critical review outlines recent magneto-inductive research activities on wireless power transfer with the transmission distance greater than the transmitter coil dimension. It summarizes the operating principles of a range of wireless power research into 1) the maximum power transfer and 2) the maximum energy efficiency principles. The differences and the implications of these two approaches are explained in terms of their energy efficiency and transmission distance capabilities. The differences between the system energy efficiency and the transmission efficiency are also highlighted. The review covers the two-coil systems, the four-coil systems, the systems with relay resonators and the wireless domino-resonator systems. Related issues including human exposure issues and reduction of winding resistance are also addressed. The review suggests that the use of the maximum energy efficiency principle in the two-coil systems is suitable for short-range rather than mid-range applications, the use of the maximum power transfer principle in the four-coil systems is good for maximizing the transmission distance, but is under a restricted system energy efficiency (<;50%); the use of the maximum energy efficiency principle in relay or domino systems may offer a good compromise for good system energy efficiency and transmission distance on the condition that relay resonators can be placed between the power source and the load.

A Critical Review of Recent Progress in Mid-Range Wireless Power Transfer

Inductive power transfer is a practical method for recharging electric vehicles because it is safe, convenient, and reliable. The performance of the magnetic couplers that transfer power determines the overall feasibility of a complete system. Circular couplers are the most common topology in the literature; however, they have fundamentally limited coupling. Their flux patterns necessarily limit the operational air gap as well as tolerance to horizontal misalignment. A new polarized coupler topology [referred to as a double D (DD)] is presented, which overcomes these difficulties. DDs provide a charge zone five times larger than that possible with circular pads for a similar material cost and are smaller. A 0.31-m2 DD enables 2 kW of power transfer over an oval area measuring 540 mm × 800 mm with a 200-mm air gap. Leakage magnetic fields have been investigated and show that circular and DD couplers operating under similar power transfer conditions produce similar levels. Both topologies can be designed and operated to ensure compliance with international guidelines.

Development of a Single-Sided Flux Magnetic Coupler for Electric Vehicle IPT Charging Systems

Inductive power transfer (IPT) has progressed to be a power distribution system offering significant benefits in modern automation systems and particularly so in stringent environments. Here, the same technology may be used in very dirty environments and in a clean room manufacture. This paper reviews the development of simple factory automation (FA) IPT systems for both today's complex applications and onward to a much more challenging application-IPT roadway. The underpinning of all IPT technology is two strongly coupled coils operating at resonance to transfer power efficiently. Over time the air-gap, efficiency, coupling factor, and power transfer capability have significantly improved. New magnetic concepts are introduced to allow misalignment, enabling IPT systems to migrate from overhead monorails to the floor. However, the demands of IPT roadway bring about significant challenges. Here, compared with the best FA practice, air-gaps need to be 100 times larger, power levels greater than ten times, system losses ten times lower to meet efficiency requirements, and systems from different manufacturers must be interoperable over the full range of operation. This paper describes how roadway challenges are being met and outlines the problems that still exist and the solutions designers are finding to them.

Modern Trends in Inductive Power Transfer for Transportation Applications

Inductive power transfer (IPT) was an engineering curiosity less than 30 years ago, but, at that time, it has grown to be an important technology in a variety of applications. The paper looks at the background to IPT and how its development was based on sound engineering principles leading on to factory automation and growing to a $1 billion industry in the process. Since then applications for the technology have diversified and at the same time become more technically challenging, especially for the static and dynamic charging of electric vehicles (EVs), where IPT offers possibilities that no other technology can match. Here, systems that are ten times more powerful, more tolerant of misalignment, safer, and more efficient may be achievable, and if they are, IPT can transform our society. The challenges are significant but the technology is promising.

Inductive Power Transfer

A solution that enables safe, efficient, and convenient overnight recharging of electric vehicles is needed. Inductive power transfer (IPT) is capable of meeting these needs, however, the main limiting factor is the performance of the magnetic structures (termed power pads) that help transfer power efficiently. These should transfer 2-5 kW with a large air gap and have good tolerance to misalignment. Durability, low weight, and cost efficiency are also critical. 3-D finite-element analysis modeling is used to optimize circular power pads. This technique is viable, since measured and simulated results differ by 10% at most. A sample of power pads was considered in this work, and key design parameters were investigated to determine their influence on coupled power and operation. A final 2 kW 700-mm-diameter pad was constructed and tested having a horizontal radial tolerance of 130 mm (equivalent to a circular charging zone of diameter 260 mm) with a 200 mm air gap. The leakage magnetic flux of a charging system was investigated via simulation and measurement. The proposed pads meet human exposure regulations with measurement techniques specific by the Australian Radiation Protection and Nuclear Safety Agency (ARPANSA) which uses the International Commission on Non-Ionizing Radiation Protection (ICNIRP) guidelines as a foundation.

Design and Optimization of Circular Magnetic Structures for Lumped Inductive Power Transfer Systems

Inductively coupled power transmission (ICPT) is becoming an accepted technique for transferring power from an extended loop (track) to a number of galvanically isolated movable pickup coils. Operation of ICPT systems is discussed and limiting factors in their operation are investigated. In particular, the control of multiple pick-up coils and the number of such pick-ups that may be used before the system becomes unstable is investigated. These theoretical developments are compared with practical measurements from a prototype ICPT system.

Stability and control of inductively coupled power transfer systems

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