The problem in this study is the occurrence of damage to the Oven, Mixer, Bread Sicer, Proofer, Despositor, Breadline, Vacuum sealer machines. XYZ has not yet scheduled planned maintenance on production machines. The purpose of this study is to determine the reliability of the machine in operating according to the desired function for a certain period of time at XYZ and to design machine maintenance scheduling at XYZ. This research is a quantitative research with the method used is Reability Centered Maintenance (RCM) and Maintenance Value Stream Mapping (MVSM). The data used is secondary secondary data obtained from XYZ, namely data on damage to Oven, Mixer, Brread Slicer, Proofer, Despositor, Breadline, Vacuum sealer machines in 2021. The results of this study state that the reliability of the machine operates according to its function states that Ovens had an average operating time of about 584 hours between 5 failures, breadslicer machines had an average time of about 1460 between 2 failures, proofer machines had an average time of about 1460 hours between 2 failures, breadline machines had an average time of about 1460 hours between 2 failures, vacuum sealers have an average time of about 2920 hours between 1 failure, and deposit machines have an average time of 2920 hours between 1 failure. Designing proper machine maintenance scheduling for XYZ, namely Mixer maintenance or replacement every 30 days, Depositors every 60 days, ovens every 90 days, proofers every 120 days, breadline siever 60 days, bread silicer every 60 days and vacuum sealer every 30 days.

/pdf/machine-maintenance-scheduling-design-using-reability-3qllx0of.pdf

Machine Maintenance Scheduling Design Using Reability Centered Maintenance (RCM) method and Maintenance Value Stream Mapping (MVSM) at XYZ

This study was conducted in an industry resin from block rubber with the quality specifications of the SIR (Standard Indonesian Rubber)-10. Problems occurred because the company is still doing corrective maintenance and do not have a planned machine maintenance schedule. It disrupted of the exhibition process. This study’s purpose is designing a preventive maintenance machine system with reliability engineering method. Data needed in study is machine breakdown and downtime, damaged frequency, and interval damaged of machine details. The critical details on the machine were Reactors with its details, namely packing valve Codogno, packing main-hole, and propeller. Determining the distribution of failure, reliability, Mean Time to Failure, the study results show the interval of replaced part packing valve Codogno is a 109-day with reliability value the of details 0.5007; packing main-hole is 120 days with reliability 0.5070; propeller details is 172 days with reliability 0.5028.

Application of reliability engineering method in machine maintenance

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Application of reliability engineering method in machine maintenance