Metal-based materials with exceptional intrinsic conductivity own excellent electromagnetic interference (EMI) shielding performance. However, high density, corrosion susceptibility, and poor flexibility of the metal severely restrict their further applications in the areas of aircraft/aerospace, portable and wearable smart electronics. Herein, a lightweight, flexible, and anticorrosive silver nanowire wrapped carbon hybrid sponge (Ag@C) is fabricated and employed as ultrahigh efficiency EMI shielding material. The interconnected Ag@C hybrid sponges provide an effective way for electron transport, leading to a remarkable conductivity of 363.1 S m-1 and superb EMI shielding effectiveness of around 70.1 dB in the frequency range of 8.2-18 GHz, while the density is as low as 0.00382 g cm-3 , which are among the best performances for electrically conductive sponges/aerogels/foams by far. More importantly, the Ag@C sponge surprisingly exhibits super-hydrophobicity and strong corrosion resistance. In addition, the hybrid sponges possess excellent mechanical resilience even with a large strain (90% reversible compressibility) and an outstanding cycling stability, which is far better than the bare metallic aerogels, such as silver nanowire aerogels and copper nanowire foams. This strategy provides a facile methodology to fabricate lightweight, flexible, and anticorrosive metal-based sponge for highly efficient EMI shielding applications.

Anticorrosive, Ultralight, and Flexible Carbon-Wrapped Metallic Nanowire Hybrid Sponges for Highly Efficient Electromagnetic Interference Shielding

Advanced ceramic sponge materials with temperature-invariant high compressibility are urgently needed as thermal insulators, energy absorbers, catalyst carriers, and high temperature air filters. However, the application of ceramic sponge materials is severely limited due to their complex preparation process. Here, we present a facile method for large-scale fabrication of highly compressible, temperature resistant SiO2-Al2O3 composite ceramic sponges by blow spinning and subsequent calcination. We successfully produce anisotropic lamellar ceramic sponges with numerous stacked microfiber layers and density as low as 10 mg cm−3. The anisotropic lamellar ceramic sponges exhibit high compression fatigue resistance, strain-independent zero Poisson’s ratio, robust fire resistance, temperature-invariant compression resilience from −196 to 1000 °C, and excellent thermal insulation with a thermal conductivity as low as 0.034 W m−1 K−1. In addition, the lamellar structure also endows the ceramic sponges with excellent sound absorption properties, representing a promising alternative to existing thermal insulation and acoustic absorption materials. Temperature-invariant highly compressible ceramic sponges are attractive for thermal insulators and energy absorbers, but development is limited by complex preparation processes. Here the authors report large-scale fabrication of silica-alumina composite ceramic sponges via blow spinning and calcination.

/pdf/highly-compressible-and-anisotropic-lamellar-ceramic-sponges-3mfubf14f8.pdf

Highly compressible and anisotropic lamellar ceramic sponges with superior thermal insulation and acoustic absorption performances.

Thermal insulation under extreme conditions requires materials that can withstand complex thermomechanical stress and retain excellent thermal insulation properties at temperatures exceeding 1,000 degrees Celsius1-3. Ceramic aerogels are attractive thermal insulating materials; however, at very high temperatures, they often show considerably increased thermal conductivity and limited thermomechanical stability that can lead to catastrophic failure4-6. Here we report a multiscale design of hypocrystalline zircon nanofibrous aerogels with a zig-zag architecture that leads to exceptional thermomechanical stability and ultralow thermal conductivity at high temperatures. The aerogels show a near-zero Poisson's ratio (3.3 × 10-4) and a near-zero thermal expansion coefficient (1.2 × 10-7 per degree Celsius), which ensures excellent structural flexibility and thermomechanical properties. They show high thermal stability with ultralow strength degradation (less than 1 per cent) after sharp thermal shocks, and a high working temperature (up to 1,300 degrees Celsius). By deliberately entrapping residue carbon species in the constituent hypocrystalline zircon fibres, we substantially reduce the thermal radiation heat transfer and achieve one of the lowest high-temperature thermal conductivities among ceramic aerogels so far-104 milliwatts per metre per kelvin at 1,000 degrees Celsius. The combined thermomechanical and thermal insulating properties offer an attractive material system for robust thermal insulation under extreme conditions. 

/pdf/hypocrystalline-ceramic-aerogels-for-thermal-insulation-at-1wuicd9b.pdf

Hypocrystalline ceramic aerogels for thermal insulation at extreme conditions

Direct spray-coating of highly robust and transparent Ag nanowires for energy saving windows

A kind of pollution known as electromagnetic interference (EMI), which results from ubiquitous usage of various electronic communication and military radar equipment, has been receiving increasing attention recently. However, large-area EMI shielding on transparent and/or curved surfaces, including building windows, curved glass wall, and special requirements spaces (SRSs), remains hard to achieve. In this paper, a silver nanofiber (AgNF) based flexible and transparent EMI shielding film was successfully assembled via a room-temperature roll-to-roll production method. For transparent application scenario, AgNF with 89% transmittance in visible range and 1 μm thickness shows ~20 dB shielding efficiency (EMI SE). On the other hand, total shielding (>50 dB) is obtained when the thickness of AgNF increases to 10 μm, while its transmittance in visible range remains higher than 75%. Considering the facile and scale-free production technology, this material can be readily applied in large-scale, transparent, and/or SRSs EMI shielding.

/pdf/room-temperature-production-of-silver-nanofiber-film-for-12a5gr23ce.pdf

Room-temperature production of silver-nanofiber film for large-area, transparent and flexible surface electromagnetic interference shielding

Ultralight and resilient Al2O3 nanotube aerogels with low thermal conductivity

Ultrathin metal fibers can serve as highly conducting and flexible current and heat transport channels, which are essential for numerous applications ranging from flexible electronics to energy conversion. Although industrial production of metal fibers with diameters of down to 2 μm is feasible, continuous production of high-quality and low-cost nanoscale metal wires is still challenging. Herein, we report the continuous draw spinning of highly conductive silver submicron fibers with the minimum diameter of ∼200 nm and length of more than kilometers. We obtained individual AgNO3/polymer fibers by continuous drawing from an aqueous solution at a speed of up to 8 m/s. With subsequent heat treatment, freestanding Ag submicron fibers with high mechanical flexibility and electric conductivity have been obtained. Woven mats of aligned Ag submicron fibers were used as transparent electrodes with high flexibility and high performance with sheet resistance of 7 Ω sq-1 at a transparency of 96%. Continuous draw spinning opened new avenues for scalable, flexible, and ultralow-cost fabrication of extra-long conductive ultrathin metal fibers.

Continuous Draw Spinning of Extra-Long Silver Submicron Fibers with Micrometer Patterning Capability

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Ultralight and resilient Al2O3 nanotube aerogels with low thermal conductivity

Continuous Draw Spinning of Extra-Long Silver Submicron Fibers with Micrometer Patterning Capability