Heavy metal mobility and valuable contents of processed municipal solid waste incineration residues from Southwestern Germany.

Dumps of a mining-metallurgical complex of post-Soviet Republics have accumulated a huge amount of technogenic waste products. Out of them, Kazakhstan alone has preserved about 20 billion tons. In the field of technogenic waste treatment, there is still no technical solution that leads it to be a profitable process. Recent global trends prompted scientists to focus on developing energy-saving and a highly efficient melting unit that can significantly reduce specific fuel consumption. This paper reports, the development of a new technological method-smelt layer of inversion phase. The introducing method is characterized by a combination of ideal stirring and ideal displacement regimes. Using the method of affine modelling, recalculation of pilot plant's test results on industrial sample has been obtained. Experiments show that in comparison with bubbling and boiling layers of smelt, the degree of zinc recovery increases in the layer of inversion phase. That indicates the reduction of the possibility of new formation of zinc silicates and ferrites from recombined molecules of ZnO, SiO2, and Fe2O3. Calculations show that in industrial samples of the pilot plant, the consumption of natural gas has reduced approximately by two times in comparison with fuming-furnace. The specific fuel consumption has reduced by approximately four times in comparison with Waelz-kiln.

/pdf/energy-saving-method-for-technogenic-waste-processing-dgku2ts0j4.pdf

Energy-saving method for technogenic waste processing

The presented review is based on scientific microbiological articles and patents in the field of biomining valuable metals. The main attention is paid to publications of the last two decades, which illustrate some shifts in objects of interest and modern trends both in general and applied microbiology. The review demonstrates that microbial bioleaching continues to develop actively, despite various problems in its industrial application. The previous classic trends in the microbial bioleaching persist and remain unchanged, including (i) the search for and selection of new effective species and strains and (ii) technical optimization of the bioleaching process. Moreover, new trends were formed during the last decades with an emphasis on the phylogeny of leaching microbiota and on genomes of the leaching microorganisms. This area of genomics provides new, interesting information and forms a basis for the subsequent construction of new leaching strains. For example, this review mentions some changed strains with increased resistance to toxic compounds. Additionally, the review considers some problems of bioleaching valuable metals from toxic arsenopyrite.

/pdf/current-trends-in-metal-biomining-with-a-focus-on-genomics-1plla2qv.pdf

Current Trends in Metal Biomining with a Focus on Genomics Aspects and Attention to Arsenopyrite Leaching—A Review

The goal of this work was to study the bioleaching of arsenic-containing polymetallic concentrate that contained 6.2% Cu, 7.3% Zn and 1.7% As, depending on different temperatures and in the presence of CO2 and molasses in the medium, as well as the difference in the composition of microbial population formed under various conditions. A mixed population of moderately thermophilic and thermotolerant acidophilic microorganisms formed during the continuous bioleaching of copper concentrate was used as an inoculum. The experiments were carried out in a continuous mode in laboratory scale reactors, with a temperature range of 40 °C to 60 °C. To assess the effect of CO2 and molasses on metal leaching and microbial population composition, the experiments were carried out in three reactors: CO2 (~0.01 L/min) was supplied into the first reactor; 0.02% molasses were added to the pulp of the second reactor; and no additional carbon sources were supplied into the control reactor. The highest copper recovery (27%) was achieved at 50°C in the experiment with molasses, while the highest zinc recovery (82.1%) was reached at 45°C in the control experiment. Additional carbon sources affected the extraction of non-ferrous metals only at 60 °C and increased the extraction of copper and zinc by 12.6% and 24.2%, respectively. Both the temperature and carbon source used affected the microbial population composition. The main microbial genera revealed in the populations by next generation sequencing (NGS) were bacteria of the genera Sulfobacillus and Acidithiobacillus, as well as archaea of the genera Ferroplasma, Acidiplasma, and Cuniculiplasma. At low temperatures (40 and 45 °C), Acidithiobacillus, Sulfobacillus, and Ferroplasma predominated, while at temperatures 50–55 °C, the decrease in relative abundance of these genera occurred, and the predominance of Acidiplasma archaea was observed. The usage of both CO2 and molasses led to the increase in Sulfobacillus and Acidiplasma in relative abundance.

https://www.mdpi.com/2075-163X/12/5/592/pdf?version=1652231522

Continuous Bioleaching of Arsenic-Containing Copper-Zinc Concentrate and Shift of Microbial Population under Various Conditions

This work is aimed at the analysis of the development of flotation technology by applying carrier minerals. Based on the concepts of continuum mechanics, a theoretical analysis of the influence of the carrier minerals (wall) on the motion of a single solid particle is provided, taking into account their hydrodynamic interaction (in the case of low Reynolds numbers). A correction was obtained in the form of a ratio of the particle size to its distance from the wall to take into account the influence of the wall on the hydrodynamic force acting on the particle. The influence of the wall is manifested through a rapid approximation of the liquid vortex flow in the gap between the solid wall and the particle to the steady-state mode, accompanied by the suppression of the transverse movement of particles. When the liquid slides along a wall-mounted gas–liquid layer with a reduced viscosity, the liquid flow increases in the interfacial gap, which can be analyzed by a dimensionless correction that includes values describing the properties of a continuous medium (dynamic viscosity) and a disperse phase (geometric particle size). The reason for the decrease in the induction time when gold grains adhere to each other is assumed to be due to the forces of hydrophobic attraction (when the grains have a mirror-smooth surface) and the sliding of the flow along the hydrophobic surface of the particles along the gas layer (when the grains have a rough surface). When polydisperse particles are aggregated, the threshold energy of the fast coagulation was established to be lower than that arising during the interaction of monodisperse particles, whose aggregation requires a large depth of the potential pit. Performing natural experiments on the ore using a rougher concentrate as a carrier material showed that the concentrate yield decreases by 20.52% rel. In the second case, the gold extraction was higher by 4.69% abs. While maintaining the achieved level of gold extraction, the double mixing of the rougher concentrate and the initial feed increased the gold content in the rougher concentrate from 4.97 to 6.29 g/t.

Studying the Flotation of Gold-Bearing Ores Using Carrier Minerals

In the present work the effect of alkaline sulfide leaching (ASL) on the extraction of copper and zinc from low-grade copper concentrate containing chalcopyrite, tennantite, sphalerite, and pyrite during batch and continuous bioleaching experiments was studied. It was demonstrated that ASL and further bioleaching may be a promising approach for treatment of copper–zinc concentrates containing tennantite as this approach allows increasing copper extraction degree in comparison to one-stage bioleaching by 1.6–2.3 times. Thus, ASL was shown to be effective for pretreatment of tennantite containing concentrates to improve bioleaching for copper extraction. At the same time, ASL led to decrease in zinc extraction by 1.4–1.5 times. Therefore, the development of combined hydrometallurgical processes including ASL and bioleaching for effective metal leaching requires further studies to avoid negative effect on zinc extraction.

https://www.mdpi.com/2036-7481/13/3/32/pdf?version=1659074221

Options for Increasing the Rate of Bioleaching of Arsenic Containing Copper Concentrate

Russia possesses a high potential for resource growth and platinoid reserves, and technogenic waste of complex ore processing can become a considerable part of the process in the near future. It is practical to take into account impounded mill tailings of sulphide copper-nickel ores, old pyrrhotine concentrates (OPC), impounded magnetite concentrates and slag-dust dumps of the mining and metallurgical company “Norilsk Nickel” (MMC NN), as well as technogenic platinum-metal chromite placer deposits of Ural and Aldan. In spite of big volumes, secondary resources are characterized by unstable content of PGM and nonferrous metals. The forms of finding platinum group metals are so that raw material is difficult to be processed by conventional technological schemes. At that production cost of PGM extraction from technogenic deposits sometimes can be lower than when concentration of initial ores and sands, whereas the cost intensive operations connected with mining, crushing, grinding and classification are excluded from the processing chain.

/pdf/technogenic-deposits-in-russia-precious-metals-stocks-and-318936cxjc.pdf

Technogenic Deposits in Russia: Precious Metals Stocks and Prospects of Their Recovery

The possibility of selective Cu and Zn leaching from the sample of old pyrite tailings, which is one of the most widespread types of solid waste forming during non-ferrous metal production, using sulfuric acid solutions and water was studied. It was shown that water leaching provided selective extraction of Cu and Zn and comparatively low iron ion extraction. At the same time, acid leaching provided the obtainment of pregnant solutions with high ferric ion concentration, which can be used for oxidative leaching of substandard copper concentrates. Water and acid leaching also provided increased Au recovery by cyanidation. The results suggest that acid leaching can be an effective approach for processing old flotation tailings, which allows the extraction of base metals from these wastes and treating flotation tailings for subsequent cyanidation. Effective flotation treatment methods should also provide environmental load reduction, which is caused by the long-term storage of metal-bearing wastes.

The Development of Innovated Complex Process for Treatment of Old Flotation Tailings of Copper-Zinc Sulfide Ore

: The goal of the present work was to evaluate the possibility of improving the efﬁciency of the stirred tank reactor biooxidation of sulﬁde gold-bearing concentrate by means of addition of carbon sources required for the constructive metabolism of microorganisms. Biooxidation experiments were performed on gold-bearing pyrite-arsenopyrite concentrate in continuous mode at 45 ◦ C to determine the inﬂuence of additional carbon sources (carbon dioxide and molasses) on sulﬁde mineral oxidation. The use of CO 2 allowed increasing the efﬁciency of the biooxidation and the extents of sulﬁde sulfur (Ss) oxidation and gold recovery were 79% and 84%, respectively. Biooxidation in a control experiment (without additional carbon sources) and when using molasses allowed achieving 39% and 66% oxidation of Ss as well as 73% and 81% of gold recovery. Analysis of the microbial populations formed in biooxidation reactors using NGS methods demonstrated that CO 2 application led to an increase in the relative abundance of the genus Sulfobacillus . Thus, it was determined that application of additional carbon source makes it possible to manage the biooxidation process, affecting both sulﬁde mineral oxidation and microbial population composition.

Carbon Sources as a Factor Determining the Activity of Microbial Oxidation of Sulﬁde Concentrate at Elevated Temperature

Microbially assisted bio-oxidation of sulfide concentrates in stirred-tank reactors (stirred-tank reactor bio-oxidation (STRB)) and acid pressure oxidation (POX) are widely used to pretreat refractory sulfide concentrates and increase gold extraction via cyanidation. Continuous STRB requires a comparatively long residence time; however, in some cases, it cannot effectively oxidize some sulfide minerals. POX enables oxidation in a short residence time. At the same time, if a processed concentrate contains a large amount of sulfur, it decreases the ratio of the solid mineral phase to liquid (pulp density) during POX and limits its economic attractiveness. In the present work, experiments were performed to investigate the problems associated with both processing methods for refractory sulfide concentrates. The experiments combined both treatments (STRB and POX) based on the example of a pyrite–arsenopyrite gold-bearing concentrate. The gold recovery from the untreated concentrate via cyanidation reached 58%. Continuous STRB for 2, 4, and 6 days oxidized 43, 74, and 79% of the sulfide sulfur (Ss), respectively. The gold recovery rates from the bio-oxidation residues were 68, 82, and 88%, respectively. The pressure oxidation of both the concentrate and STRB residues increased Ss oxidation by 97–99% and gold recovery by 96–97%. For 2 days, STRB decreased the Ss content and increased the possible liquid-to-solid ratio for POX. The combined processes result in a new promising direction because the POX stage allows high gold recovery, whereas combining STRB and POX provides products for further POX in terms of Ss content and increases POX productivity.

Combined Bacterial and Pressure Oxidation for Processing High-Sulfur Refractory Gold Concentrate

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